Page 57 - 2021 Connectivity Components: Everything but the Connectors eBook

» When an off-the-shelf solution does not meet your needs, it might be time for a custom connector. (Pictured: Phoenix Contact custom connectivity solutions)
In many instances, this solution is a custom, molded housing that meets the dimensional constraints and material requirements of the application but uses standard clamping mechanisms and pins/sockets. However, the solution could also incorporate custom pins, termination options, or other items such as custom shielding around an existing connector body. The ultimate solution could perhaps even be the creation of a hybrid connector that allows the designer to integrate both power and signal functions in a smaller overall connector, as opposed to using multiple connectors to accomplish the same task. When thinking about custom connectivity solutions, the possibilities are endless.
Working with a company that uses a design-to-cost approach and has in-house certified test labs can quicken approval processes. This is important when considering customer-specific solutions. Many variables – component materials, tooling strategies, and assembly automation – can greatly affect product costs. For this reason, select a connector manufacturer that takes a collaborative approach and can present options to meet both tooling and end unit cost expectations. In addition, select a manufacturer that uses a quality controlled and proven design process roadmap so that no details are missed along the way. This results in a defect-free, long-lasting product.
A manufacturer of quality connectivity components adheres to consistent quality guidelines, structured development processes, and industry-leading test methods to meet customer needs. Partnering with such a supplier ensures their
off-the-shelf or custom solution will meet expectations for specific design requirements. Visit Phoenix Contact to learn more.
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