Page 160 - 2020 U.S. Letters and Logos

Custom Laminate on Foam
Gemini uses .030 solid metal sheets of aluminum that have been treated to provide your desired finish or our own extruded 1/8” thick acrylic. These sheets are then laminated onto Gemini’s rigid high density foam with a .030” ABS backer. The Bern-Lok lamination process is used to adhere the metal sheets to the substrate. This process is proprietary
to Gemini, using a combination of heat, high pressure, and chemical bonding. Once the sheets are laminated, they are router cut using precision CNC equipment to provide the best mechanical cut possible.
Advantages in using Gemini Laminated letters and logos: • Maximum single piece - 47” x 47”
• Minimum size - 4”
• Larger letters / logos available as multi-piece • Typical 6 day production
• 6 standard foam depths
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4378 - Bone White Foam
Closeup of Charcoal Foam
2028 - Charcoal Foam
1.800.538.8377