Page 193 - FLL Virtual Binder 2018

The Goal
As the Sky View Industries Yield Improvement team, your goal, utilizing continuous improvement tools, is to, from the information provided, determine where the company should focus it improvement efforts.
Additional Data
Operation
%Yield
Units per day
WIP $ per Unit
Unit Yield
$ Rejects
Stamp
85
1500
$ 2.00
1275
$ 450.00
Press
95
1275
$ 5.00
1211
$ 318.75
Weld
90
1211
$ 10.00
1090
$ 1,211.25
Assembly
85
1090
$ 12.00
927
$ 1,962.23
Reason for Yield Loss - Stamp
# Units
Material out of Spec
500
Problems with set-up
300
Incorrect Parts for Model
0
Production parts out of tolerance
200
Material Handling Damage
0
Incorrect Engineering Spec
0
Reason for Yield Loss - Press
# Units
Material out of Spec
0
Problems with set-up
450
Incorrect Parts for Model
0
Production parts out of tolerance
200
Material Handling Damage
300
Incorrect Engineering Spec
50
Reason for Yield Loss - Weld
# Units
Material out of Spec
0
Problems with set-up
100
Incorrect Parts for Model
0
Production parts out of tolerance
400
Material Handling Damage
300
Incorrect Engineering Spec
200
Reason for Yield Loss - Assmbly
# Units
Material out of Spec
0
Problems with set-up
500
Incorrect Parts for Model
300
Production parts out of tolerance
200
Material Handling Damage
0
Incorrect Engineering Spec
0
Front Line Leadership Module: Culture and Change
193