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October 9, 2014 8:41 254mm×178mm
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            JWST499-c07
                        JWST499-Cetinkunt
                                                            ELECTROHYDRAULIC MOTION CONTROL SYSTEMS  553
                                        Operator
                                        interface
                                        device
                                                   DC PS
                                        Motion
                                        controller      Current signal
                                                        to valve
                                                   Amp
                                                        To pump
                                              Control signal
                                              to amp

                                          Accumulator
                                                    Metal tubing or
                                                    flexible hydraulic hoses  Valve
                                                                      Manifold
                                     Pressure                                             Cylinder
                                     sensor at pump
                                     output        Magnetostrictive
                                                   position
                                              Relief   sensor
                                              valve
                                  Electric motor/  Pump         Pressure                   Pressure
                                  engine                        sensor (may be   Magnet component  sensor
                                                                located at the   of  the position sensor  (may be located
                                     E/M                                                   at the manifold)
                                                                 manifold)
                                      Reservoir






                             FIGURE 7.103: Components of a single degree of freedom electrohydraulic motion control
                             system: magnetostrictive position sensor is integrated into the cylinder for closed loop position
                             control, two-pressure sensors can be used for closed loop force control.


                             pump pressure is below maximum pressure setting, the relief valve is closed, but as soon as
                             pump pressure is equal or exceeds the maximum pressure, the relief valve opens to dump
                             the excess flow rate (flow rate difference between pump flow rate and the flow rate through
                             servo valve) to the tank. One way to mathematically model the fluid compressibility and
                             instantaneously acting relief valve is to limit the pressure integration output to the maximum
                             pressure setting.
                                  The dynamic model for pump, relief valve, and fluid compressibility effect in the
                             volume between pump and servo valve is modeled as
                                                         Q (t) = D (t) ⋅ w  (t)                (7.541)
                                                           p     p     shaft
                                                If  p (t) < p                                  (7.542)
                                                     p     max
                                                          Q (t) = 0.0                          (7.543)
                                                           r
                                                Else                                           (7.544)
                                                          Q (t) = Q (t) − Q (t)                (7.545)
                                                           r     p      v
                                                Endif                                          (7.546)
                                                         dp (t)      
                                                          p
                                                              =       (Q (t) − Q (t))          (7.547)
                                                                               v
                                                                         p
                                                          dt    V hose,pv
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