Page 69 - Zero is Possible - Volume 3
P. 69

Chekka
        Respiratory Illness

        From jetty to truck:

        Clean, fast, efficient                                                                               LEBANON  Cement


        Opportunity               •  Applied targeted water
        Clinker imports via jetty   spray to control residual
        caused major dust          dust without affecting
        emissions, damaging        equipment or material
        health of our operators and   quality
        company reputation. Water   Cost: 10 kCHF
        suppression system used   Timeline: 10 months
        led to clogged equipment,
        quality issues, and conveyor   Results
        failures.                 •  Health: Drastically reduced
                                   fugitive dust
        Solution                  •  Unloading capacity                                                Jamil Bouharoun
        The unloading system was   increased +40% (from 2,500                                               CEO
        redesigned to cut dust at the   to 3,500 tons/day)
        source and improve haulage   •  Cost savings: 1.63 CHF/t
        efficiency.                clinker, totaling
        •  Replaced hoppers and    approximately 500 kCHF
         conveyors with a direct   •  Efficiency: reduced waiting
         grab bucket unloading     times and eliminated
         system                    system blockages
        •  Modified 14 truck boxes
         and 4 grab buckets to                                                                           Grace Elazar
         enable direct discharge                                                                         Head of HSE
         and increase load capacity



                                                                                                           Respiratory
                                                                                                            Illness
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