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Bolted Joints and                                                                Bolted Joint Assembly Principles
Gasket Behavior                                                                  Per PCC-1-2013

PD539                                                                            PD577 ASME STANDARDS COURSE / TOP SELLER

Although bolted joints comprise a large percentage of all industrial             Although the mechanical principles that make a screw or bolt work         BO LTI N G Pubilc Courses
fasteners, their role in the installation and assembly process is                are elementary – the inclined plane and the lever – the proper ap-
poorly understood. This course provides an overview of bolted                    plication of those simple machine principles to seal a vertical joint or
joint fundamentals, whether gasketed or not, including behavior and              sustain a tower crane under stress, is extremely complex. For many
troubleshooting. There is an emphasis on the gasketed bolted joint, and          years, there has been recognition of the need to train, test, and cer-
the course reviews numerous challenges to reliable gasket sealing.               tify craftsmen prior to allowing them to work on significant industrial
This course examines how to assess a successful value of bolt load, as           applications that may have safety and structural integrity issues. This
well as explains the importance of specifying a tightening procedure. It         course will train and test bolting personnel at the supervisory level
introduces the subject of PVRC leak tightness calculations and presents          on the technological and practical problems of assembling bolted
an overview of current trends and practices to achieve reliable leak-tight       joints in large-scale industrial applications.
bolted joint solutions.
                                                                                 Participants will enjoy interactive instruction, an in-class demon-
You Will Learn To                                                                strations, and a half-day of practical application, ending in a skills
                                                                                 certification. Participants will also receive the ASME PCC-1-2013
• Explain how the bolted joint functions as a mechanical system that relies      Guidelines for Pressure Boundary Bolted Flange Joint Assembly
  each of its basic components to successfully seal the connection               codebook.

• Assess the mechanical stress and strain of a bolt and explain the              You Will Learn To
  challenges that one encounters when specifying an optimum bolt load
                                                                                 • Describe the principles of joint design and reliability
• Describe the effects of in-service conditions and how they reduce or           • Explain the “nuts and bolts” of nuts and bolts
  increase bolt load                                                             • Explain the concept of “load” as a bolting goal
                                                                                 • Describe ways to accomplish “load” (torqueing and tensioning)
• Describe the concept of leak-tightness as a predictable value of gasket        • Identify factors affecting proper “load” and how to compensate for
  stress and how to use leak tightness as the basis of specifying bolt loads
                                                                                   problems
• Identify conditions that create bolt failure                                   • Identify the proper selection and installation of gaskets
• Explain the general scope of the PCC-1 Joint Assembly guidelines               • Become familiar with bolting tools of all types
                                                                                 • Describe the advantages and disadvantages of various bolting
  and how compliance promotes successful sealing of bolted, gasketed
  connections                                                                      methods and where to use them
• Evaluate bolting torque and explain how to use it to develop                   • Identify assembly procedures (bolting patterns, incremental
  maintenance procedures
                                                                                   tightening, etc.)
Course Requirement                                                               • Become familiar with work planning and preparation (such as

Scientific calculators are required                                                tools, hardware, bolting plan, safety checklists)

Who Should A end                                                                 Who Should A end

Engineers with the responsibility for, or are involved in the specification and  Practicing design and manufacturing professionals involved in
assembly of, bolted joints and gasketed bolted ange connections. Two             assembly of electro-mechanical hardware components in design
years of engineering experience would be beneficial, but is not required         and assembly operations, as well as engineers involved in the
                                                                                 design, construction or maintenance of pressurized equipment
This course is an excellent prerequisite to PD386, “Design of Bolted Flange      utilizing anged joints for the petroleum, refining, chemical, power
Joints.”                                                                         and process industries

Instructor Randy Wacker     0                                                    Instructor David E. Lay, Chris Krantz
2 Day, 1.5 CEUs, 15 PDHs                                                         2 Days, 1.5 CEUs, 15 PDHs
Member 1,4 0 List Price 1,                                                       Member 1,62 List Price 1,72

Save up to $1,275 by enrolling in PD601, a triple combination course             Save up to $1,275 by enrolling in PD601, a combination course
consisting of this course (PD539), PD577 “Bolted Joint Assembly Principles       consisting of this course (PD577), PD539 “Bolted Joints and Gasket
Per PCC-1 - 2013” and PD386 “Design of Bolted Flange Joints.”                    Behavior” and PD386 “Design of Bolted Flange Joints.”

Also available as Online Instructor-Supported course EL512 “The Bolted Joint”

Take This Combo Course and Save Up to $1,275!

Bolting Combo Course

PD601

This course is a combination of “Bolted Joints and Gasket Behavior” (PD539), “Design of Bolted Flange Joints” (PD386) and “Bolted Joint
Assembly Principles Per PCC-1-2013” (PD577). Take these courses as a combo and SAVE UP TO $1,275.

Two years of engineering experience would be beneficial, but is not necessary.

Instructors Randy Wacker, David Lay, William Koves 5 Days, 3.8 CEUs, 38 PDHs Member 2,77 List Price 2,89

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