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Thread tools \ Technical introduction – thread tapping
         CARBO                                               Vaporisation
         A new type of special coating for high-perfor-  CARBO  This is a chemical surface treatment rather than a
         mance machining of non-ferrous metals (alumin-      classic coating.
         ium alloys, wrought alloys), which are character-   This steam treatment ensures that the lubricating
         ised by good emergency running properties and       fi lm on the screw tap surface does not tear off
         low edge build-up formation.                        during tapping.
          Vickers hardness: 6000 HV
          Friction coeffi cient: 0.1

            Temperature resistance: 700°C
            Colour: Black

                       Thread types and thread depths when tapping

           In thread machining, we distinguish between through holes and blind holes. The blind hole places the most demands on a screw tap, as the chips in long-chip-
         ping materials have to be transported upwards out of the hole and must be broken at the changeover point. As a result, spiralised screw taps must be used with
         long-chipping materials.
         A spiralised design is not necessary with short-chipping materials, as the short chips fall into the blind hole and are rinsed out by the coolant.
         As a rule, a thread depth of 3xD can be achieved in blind hole machining, depending on the material. maximum process reliability is achieved but with thread depths
         up to 2.5xD.
         Through holes can be made with thread depths of up to 4xD. Here too, for process reliability can be expected for 3xD.

         The through hole is a relatively non-critical process, as the chips are removed in the direction of feed. The chips are removed either through a spiral point or a le -
         hand spiral. Screw taps designed for both blind and through holes are another consideration. However, these only work with short-chipping materials or very low
         thread depths.
















            Blind hole machining   Blind hole machining   Through-hole ma-  Through-hole   Blind hole and
            with spiralised screw   with straight-  chining with le -hand   machining with spiral   through-hole ma-

            tap in long-chipping   grooved screw tap   spiralised screw   point in long-chipping   chining with straight-
               materials    in short-chipping   tap in long-chipping   materials       grooved screw tap
                              materials          materials


                         2,5xd                            3xd                              2,5xd
               Max. thread depth 2.5xD of blind hole  Max. thread depth 3xD of blind hole  Blind and through-hole machining with straight-
               (e.g. M6 = max. thread depth 15 mm)  (e.g. M6 = max. thread depth 18 mm)  grooved screw tap
                                                                                 (e.g. M6 = max. thread depth 15 mm)

                       Cutting point shapes and their function


















         on a screw tap, the point plays an important role in the thread cutting process and is decisive when it comes to service life and thread quality.
         We distinguish between the following fi ve point shapes. Apart from point shape B with a spiral point, which is only a straight-grooved shape, all other point shapes

         can be combined with the different chip fl utes.
         In principle: Longer points mean a longer service life. This a particular advantage at high quantities. However, the required torque also increases, producing higher
         forces. Short point shapes enable the thread to be cut nearly to the base of the hole.
         Common point shapes are B, C and E.



       Source: Hahn+Kolb Werkzeuge GmbH
       Technical data subject to change.             www.iconridge.com
       Availability subject to country specific rules and regulations.                          104

   0192_EN_2018_KERN[21846980]-l.indd  193                                                            12/17/2018  3:31:44 PM
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