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MACHINE BUILDING




         Vertical mounting






         helps save space








         B&R NOW OFFERS A NEW VERTICAL MOUNT VARIANT OF SUPERTRAK                              Three-axis handling with
                                                                                               tray recirculation system
                &R’s intelligent track system
                SuperTrak is now available in a
                vertical-mount variant. This helps                                                      K has designed a fully automated
         Bto optimise the output per                                                                    system for a customer who required a
         square meter of floor space. If products are                                                   palletiser with a connected tray recircu-
         only transported on the upper side of the                                             Mlation system. This custom solution uses
         SuperTrak, the weight is not supported                                                cost-effective standard components and adapted
         magnetically. Instead the load is                                                     special functions which allows pallet trucks to be
         transferred directly to the rollers.                                                  used to feed Euro pallets into the system.
         The shuttles have a much higher                                                          The palletiser de-stacks the filled trays from the
         payload capacity.                                                                     Euro pallets then feeds them into the recirculation
           B&R says the SuperTrak power                                                        system. They are then conveyed to an index station,
         electronics have been repos-                                                          where a robot removes the workpieces from the trays.
         itioned, making them readily                                                          The empty trays are conveyed back to the palletiser,
         accessible from the front even when                                                   where they are stacked on empty pallets and made
         mounted vertically for easy installation. The                                         available to be transported away. The system is able
         connections between SuperTrak segments have                                           to recognise and handle different tray types.
         also been reinforced to ensure mechanical rigidity                                       MK used its profile range for the transport system
         and maximum stability and reliability in the vertical                                 with feeding and removal of pallets via heavy-duty
         orientation.                                                                          roller conveyors. Alignment of tray stacks was
           The independently controlled SuperTrak shuttles can                                 achieved using pneumatic positioning units with
         be positioned freely to group products of different sizes                             approach angle attachments. A 3-axis palletiser
         and create a multi-pack of different beverages or other                               gantry, consisting of LZR 2005 linear modules with a
         products. On a vertically mounted SuperTrak system, this   24/7 operation under harsh industrial conditions. It is   rotating gripper and balancing stroke complements
         type of solution can be implemented on approximately half   highly reliable and safe. Individual segments and shuttles   this. A tray recirculation system, consisting of KTF-P
         the floor space for a significant increase in output per   can easily be replaced without having to disassemble the   2010 chain conveyors, was combined with lifting
         square meter.                            track. Downtime for mechanical changeover can often be   units. Finally, an index station and device is utilised to
           B&R’s SuperTrak enables advanced manufacturing   eliminated entirely. The impact on overall equipment   hold down the trays so the workpieces can be
         concepts that deliver flexible, efficient production at any   effectiveness (OEE) is substantial.   removed by a customer-provided robot.
         batch size. The track system was designed specifically for   MORE INFORMATION: www.br-automation.com  MORE INFORMATION: www.mkprofiles.co.uk

         Less planning effort for material flow solutions




                  ith the inclusion of the new stacker crane   breaks in the work processes. For example, initial   “With our application, which can be seamlessly
                  and transfer cars in its planning software,   visualisations of the overall solution must later be broken   integrated into AutoCAD as a plug-in, planners and system
                  Interroll has once again expanded the range   down to all the required individual components of the   integrators can not only visualize the planned conveyor
         Wof applications of the popular Interroll                                          solution based on the desired parameters,” explains
         Layouter Tool. With this application, which can be                                 Marcus Dörr, global product manager for the modular
         seamlessly integrated into the AutoCAD design program,                             pallet conveyer platform at Interroll. “The Layouter Tool
         planners and system integrators can now visualise even                             also simultaneously specifies all the necessary technical
         complex conveyor systems end-to-end at the click of a                              components of the respective solution. In addition, the
         mouse and make them available for quotation and                                    plug-and-play modularity of Interroll's conveyor platforms
         ordering processes. By digitalising the necessary process                          ensures that the engineering effort required to put together
         chain, planning times for customers can be dramatically                            the overall solution is eliminated.”
         reduced by up to 90%, depending on the initial situation.                             The advantages of this approach are impressive:
           The ability to visualise technical planning has always                           Already with his first design, the AutoCAD user has all the
         been one of the central requirements in the project                                technical information for the desired conveyor solution
         business with modern material flow solutions. But even                             and, in the case of special framework agreements, even
         today, the path from the first plant design to the detailed   desired plants. The fact that this process step can be   the necessary price information. This means that the
         technical project planning, which leads to the preparation   avoided is demonstrated by the Layouter Tool that Interroll   planning data can easily be reused for the subsequent
         of a quotation and the concrete award of the contract, is   makes available free of charge to enable customers   quotation or ordering process.
         in most cases still characterised by time-consuming   worldwide to shorten their planning phase significantly.   www.interroll.com




        20                                                                                      INDUSTRIAL TECHNOLOGY • July/August 2020
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