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MACHINE BUILDING



         LEADING THE WAY










                                                         LEAD SCREWS AND NUTS


                                                  THE COMBINATION OF A LEAD SCREW AND NUT IS AN EXCELLENT
                                                  AND ECONOMICAL WAY TO CONVERT ROTARY MOTION INTO LINEAR
                                                  MOTION, AS THE EXPERTS AT ABSSAC EXPLAIN

                                                           lead screw, which can also be known as a power
                                                         screw, is a length of metal bar stock that has had
                                                         a thread form, either cold rolled or machined
                                                  Ainto it. The screw thread form is then available
                                                  in a number of profiles including terms such as acme, stub
                                                  acme, trapezoidal and buttress. All thread forms serve a
                                                  purpose and so the specification of the correct screw for
                                                  an application is paramount.
                                                     Common to all lead screws, the thread form has what
                                                  is termed a lead. The lead of a screw refers to the physical
                                                  linear distance that can be travelled for each complete
                                                  rotation of the screw. The mechanical advantage of a
                                                  screw thread depends on its lead.
                                                     Additionally, all screws have a ‘pitch’, which is the
                                                  physical distance between screw threads. For example, a
                                                  thread pitch of 2mm means that the physical distance
                                                  between one thread and the next is 2mm These terms are
                                                  often used interchangeably, and for single-start screws (ie
                                                  only a single thread helix) the lead and pitch are the same.
                                                  However, it is important to remember that lead and pitch
                                                  are not equal for screws with multiple starts, for example
                                                  2-start, 4-start, etc.

                                                  Accuracy, efficiency and backlash
                                                  To translate the rotation of the screw into a linear motion
                                                  you require a nut. The nuts internal thread form should
                                                  always match the external thread form of the screw for
                                                  efficiency. How well these two items fit together will
                                                  directly affect accuracy, efficiency and of course the
                                                  backlash. The shape, function and material choice of the
                                                  nuts is as vast as the screw selection. The challenge is   touching surface between the threads) is also proportional
                                                  matching the available form to the function and this where   to the available load capacity.
                                                  Abssac excels. In nearly 40 years, Abssac lead screws   The nut material also plays a big part in the available
                                                  have been chosen for applications all over the world and   load capacity and of course mechanical efficiency. Other
                                                  into various industry applications.       parameters such as the speed of travel, duty cycle and the
                                                     Captivating the nut on the screw (which is the most   working environment are also considered when specifying.
                                                  frequently used method) by means of a housing or directly   In short, the decision to use a lead screw and nut is a
                                                   attaching the nut to the application, delivers the linear   disciplined set of parameters that need to be reviewed to
                                                     movement from the rotating screw. The physical load   maximise the end result.
                                                     the screw can accept is proportional to the diameter of   Abssac is a trusted partner in the development of lead
                                                                 the screw and the length of travel.   screws and nuts with many projects refined alongside
                                                                  The nut size, or more importantly   customers’ requirements. Applications to date have seen
                                                                               the size of the   miniature multi-start threads with a diameter of around
                                                                                foot print (the   1mm within medical scanners through to heavy duty
                                                                                            applications using diameters up to 140mm.
                                                                                               Offering a second-to-none machining capability,
                                                                                            Abssac has been successful in many reverse engineered
                                                                                            applications, where the old part has been used as the
                                                                                            template. This is particularly useful when engineering
                                                                                            drawings of the required part are no longer in existence.
                                                                                            The same machining capability also opens up the
                                                                                            advantage of being able to supply lead screws, with
                                                                                            end journals pre-machined to accept bearing mounts.
                                                                                            MORE INFORMATION: www.abssac.co.uk


        22                                                                                        INDUSTRIAL TECHNOLOGY • May/June 2020
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