Page 10 - GB Building Science Ebook 2019
P. 10

01        A STRUCTURAL SHIFT




                                                                   ICF COST VARIABLES




                                                                    $5
                                                                    $4

                                                                    $3
                                                                    $2
                                                                    $1

                                                                    $0
                                                                   ($1)      Low        Average       High

                                                                            Wall construction
                                                                            Heating/cooling equipment
                                                                            Net cost


                                                                   HVAC Dividend. One way ICFs save on overall construction costs
                                                                   is by reducing the need for larger capacity heating and cooling
                                                                   equipment.

                                                                manufacturers can buy materials in bulk, they’re not as affected by
                                                                shortages of products such as oriented strand board (OSB).
                                                                  By some estimates, builders may save as much as nine days of labor
                                                                per home on framing and inspection time on a 2,500-sq. ft. home
                                                                built with SiPs, compared with conventional framing, according to
                                                                the Structural Insulated Panel Association (SIPA). The Association
                                                                compared SIP construction with typical stick framing, and found
                                                                that “the reduced time for framing, electrical, and insulation labor
        Electric Ready. Precut chase cavities in this Premier SIP will save
        electricians from drilling hundreds of holes through stud framing.  saved $3,440 per home.”
                                                                  The biggest learning curve for stick frame builders switching to
        needs, and you may be able to reduce or avoid certain extras if the   SIP systems may be the level of planning. To use SIPs most efficiently,
        ICF maker has integrated a solution into the products. But the point is   panels must be sized and built in the factory, and should include
        that erecting and ICF home is not simply a matter of stacking hollow   important details such as electrical and plumbing chases.
        blocks and pouring cement. If your plan is to use unskilled labor,   This results in a zero waste jobsite, and close tolerances for all parts
        and switch to ICFs as a way to get around the labor shortage, you   of the envelope. This in turn reduces the labor required to achieve
        probably won’t achieve the immediate price parity or time savings   the necessary air sealing for zero net energy performance. GB
        over stick framing.
          As your crews become more experienced, however, (based on the
        experience of other builders), your labor hours should shrink, and
        the ICF option becomes more efficient in terms of your scheduling   Builders may save as much
        and costs.
          ICFs, like SIP systems (below), have done remarkably well in
        major hurricanes, and insurers are beginning to take notice. Some   as nine days of labor per home
        companies now offer ICF homeowners insurance discounts. An
        ICF home also has excellent soundproofing characteristics and the   on framing and inspection
        advantages of thermal mass to mitigate rapid temperature swings
        indoors.                                                    time on a 2,500-sq. ft. home

        SIPS: RESILIENT MATERIALS RISING                            built with SIPs.
        In recent years, structural insulating panels have seen an upsurge in
        interest, in part because they are naturally positioned to solve labor
        issues, resulting in bottom line savings for builders. Also, because

        10  BUILDING SCIENCE SPECIAL REPORT: SIX WAYS CONSTRUCTION IS CHANGING
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