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EASA AR100-2020 Recommended Practice - Rev. August 2020                            Section 4, Page 4


               (earthed) frame (or core).                         winding in the normal manner for machine operation
                 Capacitors of capacitor-type motors must be left   (running or starting).
               connected to the winding in the normal manner for    Component devices and their circuits, such as space
               machine operation (running or starting).           heaters and temperature sensing devices in contact
                 Electrical machines may be tested using AC or DC   with  the  winding  (thermostats,  thermocouples,
               high-potential test equipment. The DC test voltage   thermistors, resistance temperature detectors, etc.),
               should be 1.7 times the specified AC voltage. A failure   connected other than in the line circuit, should be
               under test can be less damaging to the winding if a   connected to the grounded (earthed) frame or core
               DC voltage is used.                                during machine winding high-potential tests. Each
                 AC high-potential testing should be performed by   of these component device circuits, with leads con-
               applying specified voltage at 50-60 Hz continuously   nected together, should then be tested by applying
               for one minute.                                    a voltage between the circuit and the grounded
                 DC high-potential testing should be performed    (earthed) frame or core , equal to 1500 volts AC (2600
               by applying specified voltage for a duration of one   volts DC). During each device circuit test, all other
               minute after test voltage is reached. The DC potential   machine windings and components should be con-
               should be increased gradually in steps or ramps to   nected together and to the grounded (earthed) frame
               the desired test voltage in order to limit the charg-  or core. (Reference: NEMA Stds. MG 1, 3.1.8.)
               ing current.
                 Caution: After completion of a DC high-potential   4.4.2.2  Accessories of Machines with
               test, ground (earth) the winding to the frame (or core)     Reconditioned Windings
               until the charge has decayed to zero. (References:   The high-potential test for accessory circuits of
               IEEE Stds. 4 and 95; and NEMA Stds. MG 1, 3.1.1.)  reconditioned machines should be performed at 65%
                                                                  of the new device test value.
               4.4.1  Windings
                                                                  4.4.2.3  Accessories of Machines with
               4.4.1.1  New Windings
                                                                           Windings Not Reconditioned
                 High-potential tests should be applied as specified
                                                                    Accessory circuits of machines which have not
               in Table 4-4 for AC voltage and Table 4-5 for DC volt-
               age. To avoid excessive stressing of the insulation,   had their windings reconditioned should have an
               repeated application of the high-potential test volt-  insulation resistance test with a 500v megohmmeter.
               age is not recommended. Immediately after rewind,   Insulation resistance should be 1 megohm or greater.
               when a high-potential test of the winding is required,   4.5   NO-LOAD TESTS
               it is recommended that the test voltage not exceed   After a motor has been assembled it should be
               80% of the original test voltage. The tests should be   run under no load conditions to ensure it operates
               applied once only at the specified voltage.
                                                                  satisfactorily. To prepare for this, the motor should
               4.4.1.2  Reconditioned Windings                    be securely mounted on a base plate or resilient pad
                 High-potential tests for reconditioned windings if   and energized. A secured half-key should be fitted
               approved by the customer should be performed at    in the keyseat (keyway).
               65% of the new winding test value.
                                                                    Caution: If the weight of a rotating element is not
               4.4.1.3  Windings Not Reconditioned                sufficient to provide the minimum preload for a bear-
                 Machines with windings not reconditioned should   ing, an artificial load should be used to provide the
               have an insulation resistance test instead of a high-  required bearing preload.
               potential test.
                                                                  4.5.1  Speed
               4.4.2  Accessories                                   For AC motors, no-load running tests should be
               4.4.2.1  New Accessories                           made at rated voltage and rated frequency. The speed
                 Accessories such as surge capacitors, lightning ar-  should be measured and compared with nameplate
               resters, current transformers, etc., which have leads   speed.
               connected to the machine terminals should be dis-    For VFD-powered AC motors that run above base
               connected during the test, with the leads connected   speed, additional testing should be done at maximum
               together and to the grounded (earthed) frame or    rated motor frequency.
               core. These accessories should have been subjected   Shunt-wound and compound-wound DC motors
               to the high-potential test applicable to the class of   should be run with rated voltage applied to the
               machine at their point of manufacture. Capacitors of   armature, and rated current applied to the shunt
               capacitor-type motors must be left connected to the   field. The speed should be measured and compared


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