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Section 1, Page 2                           EASA AR100-2020 Recommended Practice - Rev. August 2020


            1.5.2  Cleaning                                   1.8    TERMINAL BOXES
              All windings and parts should be cleaned. Dirt,   Missing terminal boxes should be replaced, and
            grit, grease, oil, and cleaning agent residue should   damaged terminal boxes should be repaired or
            be removed. The parts that do not require immediate   replaced. See NEMA Stds. MG 1 for guidance on re-
            work should then be clearly labeled to identify the   placement terminal boxes. Gaskets and seals that are
 DRAFT
            customer or job number and stored to prevent dam-  removed should be replaced. If inspection indicates
            age, contamination or corrosion.                  missing gaskets or seals, they should be replaced.
            1.6    TERMINAL LEADS                             1.9    COOLING SYSTEM
              All apparatus equipped with lead wire should have   The fans and cooling ducts should be clean and
            insulated lead wire that meets or exceeds machine   operational. Cover plates and air baffles should be
            rated current, temperature class and voltage. The   clean and in place. Damaged or missing parts of the
            temperature rating should be appropriate for the   cooling system should be repaired or replaced. The
            duty and any oven curing process, and allow for the   locations of air baffles and any stator end winding
            effect of heat transfer to the terminals.         spacers that are utilized for guiding airflow should
              All leads should be suitably marked or colored   be documented prior to any stator winding removal
            where necessary to indicate correct connection. Lead   to allow duplication within a replacement winding.
            markings should conform to original manufacturer
                                                              1.10  EXTERIOR FINISH
            markings, NEMA Stds. MG 1 or IEC Stds. 60034-8,
            whichever is applicable.                            Apparatus should be externally cleaned and paint-
              Leads and markings should be of sufficient durabil-  ed, unless the customer requests otherwise.
            ity to withstand the environment involved and be of   1.11  PACKAGING AND
            sufficient length for ease of connecting to power sup-   TRANSPORTATION
            ply at the terminal box or to terminal blocks. Leads on   After completion of the repair and testing, the ma-
            totally enclosed apparatus should be properly sealed   chine should be packed in a manner suitable for the
            to meet environmental operating conditions. Leads   form of transport to be used. Packing and transport
            should be protected from abrasion at the frame exit   should be as arranged with the customer. Blocking
            and from any sharp edges.                         of the shaft is recommended, depending on the type
              A print or plate should be furnished, where neces-  of machine, mode of transport and the distance to
            sary, indicating correct connections.             be traveled. Where blocking is used, it should be
              Note: If the machine has a service factor, the ter-  clearly identified. Oil-lubricated machines should
            minal leads should be rated for the service factor   be shipped without oil, and the need for lubricant
            current.                                          clearly identified.
            1.7    TERMINAL CONNECTORS                        1.12  AUTHORIZATION TO SHIP
              The recommended method of attaching terminal      Repaired machines that have passed all required
            connectors (lugs) to lead wire is by crimping or   repair related tests and inspections should have the
            pressure indenting the lug barrel, using a lug sized
                                                              indication of acceptability, for example, “OK to ship”
            to suit the particular cable stranding provided, in   entered in the repair record. The service center should
            accordance with recommendations of the lug manu-  identify those authorized to make this determination.
            facturer.
              Damaged or missing lugs should be repaired or
            replaced.




















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