Page 49 - millerwelds catalog_2022

A FLE22 Cat P 49 Stick Intro.qxp_Stick 1/20/22 7:15 PM Page 1

For more detailed SMAW Stick
information, visit
MillerWelds.com/stick Also see Multiprocess and TIG sections for machines that can stick weld.

Product
Weldable Amperage
Guide Page Class Stick DC TIG Welding
Portability Metals Range Special Features Typical Applications
Thunderbolt® 160 49 Handle, shoulder strap Steel, 20–160 DC Infinite amperage control, dual-voltage MVP ™ plugs Garage/job shops, maintenance/repair, farm
Thunderbolt® 210 49 stainless 25–210 DC Infinite amperage control Garage/job shops, maintenance/repair, farm 1-Phase
Maxstar® 161 S 49 Handle/shoulder strap, optional case 20–160 DC Auto-Line ™ (120–240 V), digital meter MRO, ship installation/repair, farm/ranch
Maxstar® 210 STR 50 Handles, shoulder strap, Steel, 5–210 DC Auto-Line ™ (120–480 V), digital meters Construction, fabrication, pipe, steel erection,
optional carts stainless shipbuilding
1- & 3-Ph
CST ™ 282 51 Handle, optional cart 5–280 DC Portable at 34.6 lb., Auto-Line ™ (208–575 V), Construction, fabrication, pipe, steel erection,
digital meter, also available in multioperator rack shipbuilding
CST ™ 282 Rack 51 Lift eye, casters Steel, 5–280 DC Up to 4 or 8 operators, light weight Construction, maintenance/repair, shipbuilding
stainless 3-Ph
Product Key Class: Light industrial Industrial Heavy industrial Capability: Designed for this process Capable of this process

® Light industrial
Thunderbolt 160 and 210 See literature DC/37.0
Process Stick (SMAW)
Dependable, portable, powerful stick welder. Comes complete with
10 ft. (3 m) No. 4 electrode cable
Nearly 100 pounds lighter so you Thunderbolt with heavy-duty electrode holder
can work smarter not harder by 160 includes 10 ft. (3 m) work cable with clamp
bringing the welder to the work. multi-voltage 6.5 ft. (2 m) power cord with
MVP plugs for 120 V and 240 V
™
™
More powerful. Up to 85 more plug (MVP ) (160 model) OR standard
amps compared to leading which allows for connection to 240 V plug (210 model)
competitive machine means you 120- or 240-volt receptacles Cable pouch
can weld thicker materials. without tools. Choose the plug that Visit MillerWelds.com or your distributor
fits the receptacle and connect it to for Miller® options and accessories.
™
Hot Start technology provides
the power cord.
Thunderbolt 160 shown. easy, quick and reliable arc starts.
Model/Stock Number Input Power Welding Amperage Range Rated Output Amps Input at Rated Output Max. Open-Circuit Voltage Dimensions Net Weight
Thunderbolt 160 (907721) 120 V 20–80 65 A at 20% duty cycle 20.7 91 VDC H: 10.5 in. (267 mm) 15 lb. (6.8 kg)
240 V 20–160 160 A at 30% duty cycle 27.8 91 VDC W: 7.125 in. (181 mm)
D: 13.375 in. (340 mm)
Thunderbolt 210 (907722) 240 V 25–210 210 A at 20% duty cycle 43.4 85 VDC 15.5 lb. (7.0 kg)
® Industrial
Maxstar 161 S See literature DC/27.3
Process Stick (SMAW)
Industrial class — provides maximum portability and performance in the most compact Comes complete with
stick package in the industry. 6.5 ft. (2 m) power cords for
120 V and 240 V
Digital meter for more precise 13 ft. (4 m) electrode cable with holder
control when presetting or and 25 mm Dinse-style connector
Allows for any input voltage hookup monitoring welding amperage. 10 ft. (3 m) work cable with clamp
and 25 mm Dinse-style connector
(120–240 V) with no manual Adaptive Hot Start for stick Quick-reference guide
™
linking, providing convenience in arc starts.
any job setting. Ideal solution for 907709001 includes above plus
™
Stick-Stuck detects if the electrode Protective X-CASE
dirty or unreliable power.
is stuck to the part and turns Most popular accessories
Portable with adjustable the welding output off to safely Protective X-CASE ™ 301429
handle/shoulder strap. Easy to and easily remove the electrode. Visit MillerWelds.com or your distributor
transport at only 13 pounds. Menu selectable. for other Miller® options and accessories.
™
Fan-On-Demand power source
Maxstar 161 S with X-CASE shown. Superior stick arc performance
cooling system operates only when even on the difficult-to-run
needed, reducing noise, energy use electrodes like E6010.
Note: See page 53 in the TIG section and the amount of contaminants
for Maxstar 161 STL and STH. pulled through the machine.
*Sense voltage for stick.
Stock Number Input Welding Amperage Amps Input at Rated KVA at Max. Open- Net
(907709) Power Range Rated Output Output, 50/60 Hz Duty Cycle KW Circuit Voltage Dimensions Weight
(907709001) with X-CASE 120 V 20–90 90 A at 23.6 V, 30% duty cycle 23.2 2.8 2.8 48 VDC H: 10.3 in. (262 mm) 13 lb.
(12–16 VDC*) W: 5.6 in. (142 mm) (5.9 kg)
240 V 20–160 160 A at 26.4 V, 20% duty cycle 22.6 5.4 5.3
D: 13.5 in. (343 mm)
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