Page 23 - Decorative Arts, Part II: Far Eastern Ceramics and Paintings, Persian and Indian Rugs and Carpets
P. 23

Firing conditions must be precisely controlled. When fired  at temperatures between 1,200 and  1,400 degrees C., the
              ware attains a vitrified body that is extremely hard and brittle and is translucent when thin. Porcelain vessels can be
              either wheel-thrown or shaped in earthenware molds and templates.
                     Porcelain was first  developed in China, not  as a result of sudden  discovery, but  through  an evolution of
              technology. The transition from  stoneware to porcelain was dependent upon  three factors. First, improvements
              in kiln design made higher firing temperatures possible. The earliest Neolithic horizontal cave-type kilns, which
              produced  temperatures generally below  1,000 degrees C.,  gave way to  those with  chimneys, which brought  the
              temperatures up to 1,200 degrees C., and eventually progressed to the so-called dragon kilns (built into the slope
              of a hill) that maintained firing temperatures above 1,300 degrees C. Second, the potters of the Shang (c. i6oo-c.
              1050  B.C.) and  Zhou  (c. iO50-c. 256 B.C.) dynasties understood very well the  raw materials they used. Through
              conscious selection of materials, they eventually were able to  devise a clay with  a decreased iron  oxide  content
              (resulting in a whiter body) and an increased alumina content (strengthening the body). The third factor was the
              development  of  glazes in the  Shang dynasty. The  early glazes were created when the  coating formulations con-
              tained a higher proportion  of flux  and  the firing temperature was increased. 4
                     The  whiteness  and  translucency valued  as the  ware's  defining  characteristics by Westerners 5  are  not
              included  in the Chinese standard, which demands resonance when struck, extreme hardness, impermeability  to
              liquids, and  imperviousness to  acids, even when  unglazed. Vitrification was the  criterion for classification. The
              Chinese  word  for  pottery  in  general  and  earthenware specifically  is  tao. Vitrified wares, both  stoneware  and
              porcelain, are described by a single word, ci.
                     European ceramic technology had developed only to the point of stoneware production before the mass
              importation  of Chinese porcelain beginning in the  sixteenth  century. The rush  of emulation  that  followed this
              influx of Chinese vessels first produced  a ware in Europe called "soft  paste," superficially resembling Asian porce-
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              lain in color and  glaze texture but  differing  from "Chinese soft  paste."  With the eighteenth-century discovery of
              kaolin deposits in Europe, Western production  of "true" porcelain developed rapidly.

                     FIRING  PROCESSES
              Although several types of kilns are used in the production  of ceramics, the principle for the various designs is the
              same. The kiln  is designed to house  the ceramics, control  the amount of oxygen and heat  introduced,  and hold
              the heat that enters the firing chamber. Throughout  most of Chinese history the usual fuel was wood with straw,
              although  some areas used coal in certain kilns.
                     From the sixth century, and perhaps earlier, the Chinese fired many wares using saggers inside the kilns.
              These  fire-clay  boxes  protected  the ware from  flame  and  turbulence-carried  materials  (e.g., ash), and  provided
              some  additional  control  over the  firing  atmosphere.  Saggers held stacks of dishes  or individual  pieces. The sag-
              gers themselves were stacked inside the kiln in ways that made for efficient  firing.
                     Ceramics can undergo  a single or "through" firing  or multiple  firings, during which  the  clay body and
              glaze undergo  a series of complex  chemical changes, here briefly  described.
                     After  the ceramic vessel is fully formed, it is allowed to air dry. Prepared  clay can contain  up to  twenty-
              five  percent  water. This large proportion of water means that a certain amount of shrinkage  is inevitable.  Slow,
              even drying is important to prevent cracking of the body. This initial drying stage allows the water between  the
              clay particles to evaporate, resulting in ware that  is in a leatherhard  state.
                     Water continues  to be driven  off in the  initial  stages of firing. As the temperature  rises, changes in  the
              body progress: organic material decomposes, clay particles begin to adhere, carbon and sulfur  oxidize, and at very
              high temperatures  maturation  begins. The temperature  and firing conditions  are determined  by the body com-
              position  and the desired appearance.







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