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Operators Manual - High Frequency driven Pentruder 3P8 Wire Saw

Operators Manual for Pentruder®
3P8 Wire Saw Drill System

Version:  2.2                                                Support & Service
Subject:
                               ®                             document

          Pentruder 3P8 Wire Saw System                      Manual Pentruder 3P8 Wire
                                                             V2.2.doc
                                                                                                        Saw

                                                                          Copyright © 2008 Tractive AB.
                                                     Pentruder is a registered trade mark belonging to Tractive AB.

CONTENTS

       CONTENTS ....................................................................................................................................................................1

INTRODUCTION ...................................................................................................................... 3

STRONG FEATURES OF THE 3P8 WIRE SAW ..................................................................... 4

       Cutting results and life time of parts ............................................................................................................................6
   Why does the 3P8 use so many rollers in the wire magazine?..............................................................................................7

GENERAL SAFETY INSTRUCTIONS ..................................................................................... 8

GETTING STARTED.............................................................................................................. 10

Machine modules overview ...................................................................................................................................................11

How to position the wire saw ................................................................................................................................................12
   Overview cut lines – view from top ....................................................................................................................................13
   Stroke of carriage - Measurements......................................................................................................................................14

Standard mounting sequence................................................................................................................................................15
       Columns ........................................................................................................................................................................15
       1. Mount the base plate ................................................................................................................................................16
       2. Mount the columns or columns ...............................................................................................................................16
       Pivoting head - PD1......................................................................................................................................................16
       3. Mount the lower carriage on the column ...............................................................................................................18
       5. Attach the lower magazine and swivel roller assembly.........................................................................................19
       6. Attach the main drive pulley assembly...................................................................................................................20
       7. Attach the main drive HF-motor to the pulley assembly ......................................................................................21
       8. Attach the upper magazine assembly .....................................................................................................................21
       9. Attach HF-motor cord and the 24V feed motor cord............................................................................................22
       10. Attach water hoses .................................................................................................................................................22
       11. Attach guards..........................................................................................................................................................22

Guidelines on how to operate the Pentruder 3P8 wire saw................................................................................................24
       Safety .............................................................................................................................................................................24
       Positioning the Pentruder 3P8 – Guide rollers ..........................................................................................................25
       Automatic feed control – power / tension system ......................................................................................................25
       Prepare before cutting commences:............................................................................................................................27

Pentruder® - Stronger than ever!                             Tractive AB 17 March 2009 Page 1
Applying Standards That Are Years Ahead Of the Competition.
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