Page 29 - Gi_November2019
P. 29

Chris Duncan and David Strickland, Partners at global             prepare the FEED and develop its
                 law firm White & Case, discuss the best ways to overcome          detailed cost estimate for the project
                 procurement challenges when working on major projects             based on an open book cost estimate
                                                                                   methodology agreed between the
                                                                                   parties. This estimate is then used as
                       wners face a difficult choice on   is the case, owners should consider the   the basis for the lump sum price to be
                       how best to procure a major   following options for maintaining the   finalised and agreed by the parties prior
                       project. All such projects require   level of competitive tension at the EPC   to the commencement of the EPC phase.
                       significant planning before   tender stage:                   Under this option, the tender process
                 O construction can begin. With                                    to select the FEED/EPC contractor will
                 such efforts unavoidable, owners must   Option 1: FEED contractor not invited    occur prior to the preparation of the
                 carefully navigate the procurement   to act as EPC contractor     FEED package, meaning that the bids
                 pathway to ensure a successful outcome.   We have known some owners to   submitted by each bidder will not
                 One of the biggest challenges is ensuring   propose an arrangement whereby the   include a final lump sum price for the
                 the owner maintains control of the   FEED contractor may not submit a   delivery of the project. Therefore, the
                 procurement process, thus allowing the   tender in relation to the EPC contract.   owner will not be able to compare firm
                 owner to drive the timeline and ensuring   The reason for this is to convince other   lump sum prices from each bidder, but
                 that they enter into contracts on the   bidders that the tender process for the   will instead make its selection based on
                 best available terms. This is particularly   EPC contract is a genuine, competitive   estimated or target prices and unit rates.
                 important in the context of limited or   process. This approach needs to be   The main advantage of a ‘convertible’
                 non-recourse project financed plant,   made very clear from the outset when   contracting model is that it enables the
                 given that the lenders will require that   selecting the FEED contractor.   owner to agree the contractual terms
                 a significant level of risk and liability is   Although this approach maintains the   for the project at the outset, when it
                 passed away from the owner/borrower   competitive tension at the EPC contractor   is still possible to have significant
                 and to the contractors under the relevant   selection stage, it has a number of   competition between prospective FEED/
                 contracts.                       drawbacks. For example, the owner   EPC contractors. This may result in
                   In this article, we discuss a number   would not benefit from any potential   contractual terms and risk allocation
                 of options available to owners when   cost savings or continuity resulting   which are more favourable to the owner.
                 undertaking the procurement      from the FEED contractor continuing as
                 process. Before doing so, we first   the EPC contractor. In addition, a ‘new’   Option 3: Parallel FEED contracts
                 provide some context.            EPC contractor would likely charge a   One further option involves letting
                   Often, the front-end engineering   contingency to endorse and assume the   two or more FEED contracts, each on
                 and design (FEED) for the plant needs   risk of errors in the FEED.  a lump sum or reduced fee basis, with
                 to be completed before prospective                                each FEED contractor then asked to
                 contractors can submit bids for   The main advantage of a         bid for the EPC contract. This retains
                 the engineering, procurement and                                  competition between the two FEED
                 construction (EPC) phase of the project.   ‘convertible’ contracting model   contractors, and allows the owner to
                 In this case, the FEED contractor will   is that it enables the owner    take full benefit from any potential cost
                 have an advantage over other firms   to agree the contractual terms    savings or continuity resulting from the
                 when bidding for the EPC phase, as it                             FEED contractor continuing as the EPC
                 already has familiarity with the design   for the project at the outset,   contractor. In addition, this structure
                 of the plant and the project as a whole.   when it is still possible to    avoids any contingency a ‘new’ EPC
                   Owners often require the EPC   have significant competition     contractor would likely charge in order
                 contractor to endorse and assume   between prospective FEED       to endorse and assume the risk of
                 the risk of errors in the FEED when                               errors in the FEED. Some owners might
                 signing the EPC contract, so that the   /EPC contractors          be wary of the resources required to
                 EPC contractor bears single point                                 properly manage two separate FEED
                 responsibility for the design of the                              contracts. We often hear owners stating
                 plant. While this benefits the owner   If the FEED contractor has no prospect   that having two FEED contracts requires
                 from a risk allocation perspective (and   of being retained as EPC contractor,   twice the work and cost. Our experience
                 may well be required in order to secure   then it is likely that a specialist design   has been different. Due to the benefits
                 financing) it puts the FEED contractor at   consultancy firm would be more willing   of competition, owners are often
                 a marked advantage, as any alternative   to take on the FEED rather than a major   surprised by the efficiencies gained at
                 EPC provider will have to build into its   EPC provider. The owner may also   the working level. FEED contractors
                 bid the additional cost of reviewing and   favour the approach of hiring a specialist   often react to the competition by
                 verifying the FEED.              consultant to prepare the FEED, as it is   staffing the best engineers and
                   Depending on market conditions,   not in the owner’s interest to rule out a   estimators on their project team. Then,
                 there may be a risk that potential   major contractor that would otherwise   their business development leadership
                 bidders (other than the FEED     submit a strong EPC bid.         carefully manage the team assigned to
                 contractor) will decline to bid or do                             the project, given that they understand
                 so only on unfavourable terms on the   Option 2: Convertible lump sum contract   they are still in a competitive situation
                 premise that the FEED contractor will   Another option is for the owner to enter   with the other FEED contractor. Such
                 be in the best position to become the   into a convertible lump sum contract   close oversight leads to a team fully
                 EPC contractor and/or the tendering   at the outset covering both the FEED   aligned to provide the owner with the
                 process for the EPC contract is in effect   and EPC phases of the project. During   best price, schedule and risk profile,
                 a benchmarking exercise. Where this   the FEED phase, the contractor would   while ensuring the plant will ultimately



                                                                                                                        29



        ProcurementChallenges.indd   2                                                                            17/10/2019   13:46
   24   25   26   27   28   29   30   31   32   33   34