Page 18 - Gi flipbook_May 2019
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machine learning


                 for different ground types; including
                 difficult to excavate, hard-packed clay.
                   Using computer simulation, finite
                 element analysis (FEA) and rapid
                 prototyping, coupled with extensive
                 laboratory testing, multiple supersonic
                 air nozzle designs were developed,
                 which substantially improved upon
                 the existing air lance nozzle designs,
                 enabling greater efficiency.
                   In the RRES’s design, air provided by
                 a standard utility compressor is injected
                 into the divergent section of the nozzle
                 at subsonic speeds (below Mach 1). As
                 the air moves from the divergent section
                 to the throat, it undergoes compression   LAB TESTING OF EXCAVATION
                 (due to the area change), causing the
                 velocity to increase and the pressure to
                 decrease. When the volumetric flow rate
                 and the pressure reach a critical point
                 called ‘choked flow’, air at the nozzle’s
                 throat will surpass sonic speed (Mach 1),
                 thus creating supersonic flow.
                   The RRES’s supersonic air nozzles
                 were designed for integration into a
                 compact, custom-designed vacuum
                 excavation head, which enables
                 effective agitation and removal of soil
                 without the risk of damage to buried
                 assets. When mounted to the robotic
                 arm, this excavator head can be
                 controlled manually or with varying
                 degrees of autonomy. The figure shows   THE RRES HAS A STEROO VISION SYSTEM
                 the compact excavator mounted at
                 the end of the robot arm in both the   location and size of exposed utilities   costs, setting a new standard for the
                 simulation environment as well as the   during the excavation, must be known   future of roadworks. Additionally, the
                 lab environment.                 during the excavation process. Using   RRES is being developed as a platform
                                                  this technique, a 3D point cloud of the   for future ideas and the RRES team has
                 Post-excavation sensing          entire excavation can be generated   plans to develop it further to support a
                 When human operators excavate, they   in near real-time. With the proper   variety of cross utility and construction
                 use their eyes and senses to control   presentation of this dataset to the   applications.
                 backhoes and other large construction   operator and to the computer control
                 equipment. In order to embed the RRES   systems, it can be used as a tool for    ULC Robotics is a leader in product
                 with the ability to ‘see’ its environment,   manual or automatic control of the   development and engineering services for
                 the RRES team is developing 3D   excavator head, sensors and road   the natural gas, energy, industrial and
                 visualisation techniques to capture   cutting tooling during the operation.   electric distribution markets. For more
                 3D point clouds of the excavation and                             information, visit: www.ulcrobotics.com
                 surrounding site.                What’s next?
                   A point cloud is a set of data points   Over the next two years, the RRES
                 that represent points in 3D space.   project is focused on developing and
                 These can be used for measurement,   deploying the next generation
                 navigation and to generate extremely   of excavation technology
                 accurate 3D models of environments.   with a goal of reducing
                 In the RRES system, point clouds are   the risk associated with
                 being paired with proprietary software to   labour-intensive operations,
                 measure the depth of the excavated hole   public and environmental
                 and to support the control/guidance of   disruption, and the risk
                 the arm and excavation tooling to enable   of damaging unmarked
                 safer operation, more accurate path   third-party infrastructure.
                 planning and greater efficiency.  By eliminating the need for
                   To support this goal, a stereo vision   traditional equipment and
                 system has been developed to capture   processes, the system promises
                 high-resolution 3D point clouds   a range of benefits such as safer
                 from the excavation environment.   working conditions, decreased
                 Information such as the dimensions   traffic disruption and substantial
                 and texture of the excavated soil,   reductions in carbon emissions and
                                                                      CHAINSAW TOOL FOR CUTTING THE ROAD SURFACE

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        ULC Robotics.indd   3                                                                                     16/04/2019   19:41
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