Page 25 - Gi March 2019 - Flipbook
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field of welding) have either retired or
                                                                                   are working intermittently to suit their
                                                                                   own personal circumstances.
                                                                                     The sector in general has failed to
                                                                                   address succession planning for key
                                                                                   welding industry roles. With school
                                                                                   leavers now focused on information,
                                                                                   innovation and technology, it is
                                                                                   sometimes difficult to attract people
                                                                                   into welding, which is traditionally
                                                                                   thought of as manual, labour intensive
                                                                                   profession delivered outside in the
                                                                                   field at the mercy of the weather, or in
                                                                                   fabrication yards and workshops.
                                                                                     Most qualified welders available to
                                                                                   the gas industry are now working well
                                                                                   into their 70s and, due to seasonal
                                                                                   working requirements and the lifestyle
                                                                                   choices of this group, they are not
                                                                                   always available to train and mentor the
                                                                                   welders of the future. This is a reality
                                                                                   of life in the gas industry and hinders
                                                                                   training and development programmes.
                                                                                     In an attempt to reverse these issues
                                                                                   and address a serious business need,
                                                                                   Warrington-based specialist pipeline
                                                                                   construction company Fastflow Energy
                                                                                   Services Ltd has developed an in-
                                                                                   house Welding Apprenticeship scheme
                                                                                   and is currently training five young
                                                                                   welders. This includes completing
                                                                                   technical studies to HNC level at a
                                                                                   local college.

                                                                                   Most qualified welders
                                                                                   available to the gas industry
                                                                                   are now working well into
                                                                                   their 70s and, due to seasonal
                                                                                   working requirements and the
                                                                                   lifestyle choices of this group,
                                                                                   they are not always available
                                                                                   to train and mentor the
                                                                                   welders of the future


                                                                                     Welder training at Fastflow includes
                                                                                   both pipe fitting and pipe preparation,
                                                                                   with a specialisation in stove welding
                                                                                   using cellulosic and low hydrogen
                                                                                   rods. Practical execution skills are
                                                                                   learned through a planned programme
                                                                                   of welding modules that increase in
                                                                                   complexity and difficulty on a monthly
                                                                                   basis. This methodology prepares them
                                                                                   for the real-world issues that they will
                   The average age of specialist stove   mass of welding professionals including   face on individual pipeline projects.
                 pipe welders available to the UK   engineers, inspectors and instructors   This training method successfully
                 pipeline industries is higher than   is diminishing, so the ability to train   expands the apprentices’ knowledge
                 in other comparable industries.   entrants is falling below gas industry   and experience of welding processes
                 Estimates vary, but the industry   requirements. Most of the qualified   and procedures, increases their hands-
                 generally acknowledges that skill   welding professionals that delivered   on welding skills and ensures that they
                 shortages include a whole array of   apprenticeship schemes of the past   have the confidence to address what
                 welding jobs, not just the welding   (and were key to encouraging, training,   is a very physical and challenging, yet
                 practitioners themselves. The critical   and retraining students to enter the   rewarding profession.



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