Page 307 - COSO Guidance Book
P. 307

The company will then mail, fax, or email to the customer an order confirmation with terms of the
            agreement (that is, items ordered, sales price, delivery date, and so on). The customer must confirm all
            terms before the order is sent to the production department.

            Production
            After receiving a confirmation of the terms of the agreement, the order is sent to production planning
            where the order is scheduled for production in accordance with the sales terms. A materials requisition
            report is prepared, which indicates the raw materials needed for production. Production personnel
            present this requisition report to the stores department, which releases the goods. Production personnel
            must sign a receipt for the raw materials received.

            The raw materials are entered into production and flow through various manufacturing stages.
            Employees are required to enter the time worked on each job into a computer terminal at the end of each
            day. This enables production and other departments to track the progress of the work-in-process.
            Overhead is allocated throughout production based on direct labor hours. Standards are established at
            the start of each job and management is provided with a daily variance analysis. The hours charged to all
            jobs are compared with payroll by senior management as a test of reasonableness that personnel are
            actually working and charging time to jobs.

            On completion of production, the goods are transferred to an inspection department, which enters the job
            order number into the IT system along with and notes the items that passed inspection. These goods are
            then transferred to shipping. The inspection department performs data entry and records the movement
            of the goods from the inspection department to the shipping department. Any items that did not pass
            inspection are sent back to production for resolution. A production order is required to rework items that
            did not pass inspection; sometimes an entirely new item must be produced to replace the failed item. A
            report of items that did not pass inspection, together with the reason for failure, is prepared daily and
            given to senior management.


            Shipping

            The shipping department ships out items with the phrase free on board destination (as in, title passes to
            the buyer on receipt). A packing list is included with the shipped goods. The IT system automatically
            produces this list after the inspection department enters data indicating that the goods had passed
            inspection. On a daily basis the shipping department enters shipped items into the database. This, in turn,
            causes an invoice to be prepared (either electronic or paper depending on the customer’s preference).
                                                                  1
            For purposes of illustration, assume it is a paper invoice.  Accounts receivable, sales, and cost of goods
            sold are increased and finished-goods inventory is decreased when the goods are shipped (for purposes
            of illustration, all files are on one database). Invoices are sent to the customer the same day that the
            goods are shipped.






            1
              Some companies send a shipping notice when goods are shipped. However, in this example, the invoice serves as
            the shipping notice; and  is sent the day the goods are shipped.


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