Page 10 - Aerotech News and Review, Feb. 21, 2019
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NORTHROP, from 9                                                                                                                                                 Mojave has record-breaking year, surges into 2020
   tion of Manufacturers with Manu-  augmented reality, virtual reality
   facturing  Leadership  Awards  for   and 3D analytics to improve airframe
   three of its aircraft manufacturing   manufacturing processes. This en-                                                                                          by Cathy Hansen
   capabilities. The cutting-edge capa-  ables the company to capture and an-                                                                                       special to Aerotech News
   bilities harness metadata, analytics,   alyze data to gain meaningful insights
   and virtual and augmented reality in   into manufacturing challenges expe-
   multiple Northrop Grumman manu-  rienced by human tasks. By combin-                                                                                              Mojave Air & Space Port
   facturing programs.           ing airframe manufacturing data with                                                                                                 Mojave Air & Space Port CEO and General Manager, Karina
     “We have a rich history of manu-  artificial intelligence/machine learn-                                                                                       Drees wrote an informative message in the organization’s January
   facturing the most advanced products   ing, AR and VR, Northrop Grum-                                                                                            2020 newsletter: “2019 was an eventful year for Mojave Air &
   in the world,” said Kevin Mitchell,   man captures human variability and                                                                                         Space Port! We witnessed the first flight of the largest aircraft in the
   sector vice president, global opera-  work content that reduces rework,                                                                                          world by Stratolaunch Systems and Scaled Composites, as well as
   tions, Northrop Grumman Aerospace   disruption and downtime. Similar to                                                                                          a flight to space by Virgin Galactic and The Spaceship Company!
   Systems. “Today, we use a variety   the ACA capability, this can be used                                                                                         We couldn’t be more proud of our customers’ accomplishments.”
   of manufacturing techniques to de-  across  the  spectrum  of  Northrop                                                                                            “Our facility is better equipped to support the variety of opera-
   velop the capabilities to support our   Grumman aircraft programs.                                                                                               tions hosted at Mojave, and our team is more prepared than ever
   customer’s toughest missions. We                                                                                                                                 to take on new challenges,” Drees wrote.
   are honored to be recognized for our   Also in March, Quality Magazine                                                                                             “Airport investments in 2019 included a new radio system and
   leadership in manufacturing.”  named the Palmdale facility as Qual-                                                                                              radar equipment for our air traffic control tower, additional ARFF
     The company was recognized for   ity Plant of the Year. Each year, the                                                                                         trucks in our fire department, and a taxiway extension to support
   the following technologies:   publication awards this recognition to                                                                                             future growth. We had an outstanding financial year and sold more
     • The assembly metadata integra-  a manufacturing plant in the United                                                                                          than 1,000,000 gallons of fuel for the first time in 15 years,” she
   tion  project  extracts  quality  data   States.                                                                                                                 said.
   from automated systems on Northrop   According to Quality Magazine, the                                                                                            Drees report also said, “Mojave Air and Space Port continues
   Grumman’s F-35 Integrated Assem-  award recognizes a manufacturing fa-                                                             Northrop Grumman photograph   to be called on to support future aviation and aerospace activities
   bly Line. It uses advanced analyt-  cility that uses world-class technology,   Northrop’s Grumman’s Palmdale Aircraft Integration Center of Excellence was awarded the 2019 Quality Plant of the   in our Nation. In 2019, we co-led an Aviation Rulemaking Com-
   ics to mine data and automate an   equipment, services and techniques   Year by Quality Magazine.                                                                mittee to support the FAA’s spaceport categorization initiative. We
   otherwise tedious manual effort for   to reduce scrap, rework, warranty or                                                                                       also hosted our first Runway Safety Team meeting in September.”
   identifying discrepancies, generating   manufacturing costs; improve produc-  of-the-art intelligence, surveillance   pecting to purchase about 100 B-21s.  clude BAE Systems, headquartered   “We expect to play host to the first commercial launch of Virgin
   reports, evaluating and documenting   tivity or cycle time; increase capac-  and reconnaissance capability. This   On Feb. 3, 2020, Vice Chief of Staff   in Nashua, N.H.; GKN Aerospace in   Orbit early in the year and hope to see The Spaceship Company’s
   the quality data, and defining and di-  ity; or improve adherence to quality   includes protecting ground troops,   of the Air Force Gen. Stephen Wilson   St. Louis; Janicki Industries in Sedro-  latest spaceship roll out, soon after,” she wrote.
   recting corrective action.    standards.                    civilian populations and international   visited the B-21 Raider manufactur-  Woolley, Wash.; Collins Aerospace in   “In addition, we continue to improve our facility to accommo-
     • The analytics-enabled complex   “Quality is engrained in our team,”   borders in peacetime, times of conflict   ing facility.  Cedar Rapids, Iowa; and Spirit Aero-  date the growth in operations. We have begun engineering work
   assemblies capability leverages ana-  said Cory Carruth, vice president   and for humanitarian missions during   During his visit to the Palmdale fa-  Systems in Wichita, Kansas.  on our taxiway C rehab project and expect construction to begin                                                     Stratolaunch photograph
   lytics to assemble complex airplane   and Palmdale site manager, Northrop   natural disasters.  cility, Wilson received a tour of the                            before the end of 2020. This new taxiway will be a significant   On April 13, 2019, Stratolaunch Systems Corporation successfully completed the first flight of the world’s largest all-composite
   parts of diverse material types. It en-  Grumman. “It is part of our culture              production line where the build of the   No date has been set for the B-21’s   improvement to our infrastructure,” she said.  aircraft, the Stratolaunch.
   ables Northrop Grumman to machine   and something our employees take   But perhaps the biggest buzz sur-  initial test aircraft is currently under-  first flight, but then-acting Secretary   Drees concluded, “Our team continues to assist our customers
   complex parts on divergent machines   very personal as it’s critical to the   rounding Northrop Grumman at Plant   way and a briefing on the status of the   of the Air Force Matthew Donovan   with their growth, and we remain hopeful to see some new hangars   goals successfully, the Scaled team transitioned the vehicle and   assembly process, as well as experience curve benefits.
   and then drill precision hole-bores.   safety of our warfighters.”  42 these days is the B-21 Raider.  overall program. Wilson also had the   told the Air Force Association Confer-  built in the coming years. As always, our team is here to serve your   associated knowledge to the Stratolaunch team.   Virgin Galactic Holdings, Inc., a vertically integrated aerospace
   This project  reduces complexity,   Another milestone event was the   In October 2015, the U.S. Air Force   opportunity to meet with the work-  ence on Sept.16, 2019, that “The first   tenants needs as users of our great facility!”   Cerberus Capital Management acquired Stratolaunch Systems,   company, is pleased to announce the appointment of Enrico Paler-
   cost, facility requirements and risk   non-stop, transatlantic ferry flight   awarded a development contract to   force and praise their continued sup-  flight of the Raider will take it from                    including the Stratolaunch aircraft, in October 2019. Neither Vul-  mo as chief operating officer, effective immediately. In this newly
   while  improving  throughput  and   of the first of five NATO Alliance   Northrop Grumman for the proposed   port and commitment to building the                 Scaled Composites and Stratolaunch                can nor Cerberus has said what the final agreed-upon price was.  created role, Enrico will be responsible for helping maintain effi-
   design change sensitivity. Northrop   Ground Surveillance aircraft. The air-  bomber. In 2016, it was designated the   next-generation stealth bomber.  Palmdale to Edwards AFB, where the   Stratolaunch Systems Corporation, founded by Paul G. Allen,   Stratolaunch President and CEO Jean Floyd had announced a   ciency and peak performance across the enterprise as it develops as
   Grumman uses this capability on both   craft took off from Palmdale on Nov.   B-21, and in October 2016, the Air   “The innovation demonstrated by   legacy of excellence will continue   successfully completed the first flight of the world’s largest all-  new mission statement earlier in December 2019 and tweeted out   a public company, and will lead the execution of specific company
   its manned and autonomous aircraft   20, and landed in Sigonella, Italy, 22   Force announced it would be known   this production line is as impressive   with the reactivation of the 420th   composite aircraft on April 13, 2019. Stratolaunch calls the airplane   on Dec. 10, 2019, “Stratolaunch grew from 13 to 87 employees   strategies and initiatives.
   systems, including the High Altitude   hours later on Nov. 21.  as the “Raider” in honor of the Doo-  as is the partnership between industry   Flight Test Squadron.”  Roc, after the giant eagle of Arabian mythology. With a dual fuse-  over the past 2 months, 2020 will be a great year!”  Palermo currently serves as president of The Spaceship Com-
   Long Endurance family of systems   The NATO AGS RQ-4D aircraft is   little Raiders.       and government,” Wilson said dur-  The Palmdale to Edwards flight is   lage design and wingspan greater than the length of an American   Floyd also indicated a shift away from Stratolaunch’s original   pany, the wholly-owned aerospace manufacturing and development
   that comprise programs like the U.S.   based on the U.S. Air Force wide area   Press reports state that Northrop   ing the tour, which also highlighted   reminiscent of its predecessor, the B-2   football field, the Stratolaunch aircraft took flight from Mojave   focus of providing space launch services. Instead, ROC will be   subsidiary of VG. In this role, he leads more than 500 employees
   Navy’s MQ-4C Triton and U.S. Air   surveillance Global Hawk. It has been   Grumman has been hiring across the   the contributions of Northrop Grum-  Spirit. The Air Force has said flight   Air and Space Port’s Runway 30 a couple of minutes before 7 a.m.   used to support more high-speed terrestrial flight testing. In his   at the company’s facilities in Mojave, Calif. He joined Virgin Ga-
   Force’s RQ-4 Global Hawk.     uniquely adapted to NATO require-  board as production of the initial air-  man’s partners to the initial test air-  testing will be conducted at Edwards,   Achieving a maximum speed of 189 miles per hour, the plane flew   tweet, he added, “VISION: Breaking Barriers. MISSION: To be   lactic in 2006 as one of its first employees. Enrico will maintain
     • Northrop Grumman leverages   ments and will provide NATO state-  craft continues. The Air Force is ex-  craft. “It truly is a nationwide effort   and on Oct. 4, 2019, the 420th FTS   for 2.5 hours over the Mojave Desert at altitudes up to 17,000 feet.   the world’s leading provider of high-speed flight test services.”  his capacity of TSC president.
                                                                                             to make this bomber a reality here in   was reactivated; its mission – the plan-  As part of the initial flight, the pilot and crew evaluated aircraft
                                                                                             Palmdale.”                    ning, testing, analyzing and reporting   performance and handling qualities before landing successfully   Virgin Galactic — The Spaceship Company
                                                                                               The B-21 Tier 1 suppliers were   on all flight and ground testing for the   back at the Mojave Air and Space Port.       On Feb. 22, 2019, another ‘first’ occurred at Mojave Air & Space
                                                                                             announced in March 2016 and in-  B-21 Raider.                            Microsoft cofounder Paul G. Allen, who was devoted to space   Port, when a third crew member was in the cabin of SpaceShipTwo
                                                                                                                                                                    endeavors, founded and funded the Stratolaunch project. He passed   ‘VSS Unity.’ Chief Astronaut Instructor, Beth Moses, became the
                                                                                                                                                                    away in October 2018 at age 65, from complications related to   first passenger to fly into space with pilots Dave McKay and Mi-
                                                                                                                                                                    non-Hodgkin’s lymphoma.                           chael “Sooch” Masucci.
                                                                                                                                                                      Fears surrounded the project when it was reported that the late   The trio inside ‘Unity’ achieved three times the speed of sound
                                                                                                                                                                    Paul Allen’s Vulcan, Inc. holding company had put Stratolaunch   on their way up and reached an altitude of 55.9 miles, or nearly
                                                                                                                                                                    up for sale in June 2019 for $400 million.        90 kilometers. The U.S. officially consider pilots who have flown
                                                                                                                                                                      Scaled Composites announced the transfer of the Stratolaunch   above 80 kilometers to be astronauts.
                                                                                                                                                                    Aircraft to Stratolaunch Corporation in October 2019. Scaled was   According to an article in SpaceNews.com, George Whitesides,
                                                                                                                                                                    contracted in 2011 by Stratolaunch to design, build, and test the   chief executive of Virgin Galactic said, “We now have two space-
                                                                                                                                                                    world’s largest aircraft by wingspan. Having accomplished these   ships which are structurally complete, with our third making good
                                                                                                                                                                                                                      progress.”
                                                                                                                                                                                                                        Whitesides said, “Building a fleet of SpaceShipTwo vehicles                        Virgin Orbit photograph
                                                                                                                                                                                                                      is key to the company’s long-term plans. The company said it   Cosmic Girl releases LauncherOne mid-air for the first time during
                                                                                                                                                                                                                      expects to have a fleet of five SpaceShipTwo spaceplanes by 2023,   a July 2019 drop test.
                                                                                                                                                                                                                      a production rate of one per year. That would allow the company
                                                                                                                                                                                                                      to generate positive earnings by 2021, growing to $274 million by
                                                                                                                                                                                                                      2023, assuming commercial operations start in June 2020.”  Virgin Orbit
                                                                                                                                                                                                                        According to TheSpaceshipCompany website, Virgin Galactic   Virgin Orbit is a company within the Virgin Group which plans
                                                                                                                                                                                                                      Holdings, Inc. passed an important test on Jan. 8, 2020 when it   to provide launch services for small satellites. The company was
                                                                                                                                                                                                                      reached the “Weight on Wheels” milestone in the build of its sec-  formed in 2017 to develop the air-launched LauncherOne rocket,
                                                                                                                                                                                                                      ond commercial spaceship.  In this milestone, all major structural   launched from Cosmic Girl, which had previously been a project
                                                                                                                                                                                                                      elements of the vehicle were assembled, and the vehicle deployed   of Virgin Galactic.
                                                                                                                                                                                                                      its main landing gear and carried its own weight for the first time.    Virgin Orbit is preparing for its maiden orbital rocket launch and
                                                                                                                                                                                                                        The milestone signals strong progress in the manufacture of   has moved their 747 “Cosmic Girl” to the taxiway at the hammer-
                                                                                                                                      Northrop Grumman photograph                                                     Virgin Galactic’s space vehicle fleet by The Spaceship Company,   head of runway 30 at Mojave Air & Space Port. It is surrounded
                                                                          Northrop Grumman photograph  Northrop Grumman successfully completed a ferry flight of the first of five                                    VGH’s wholly-owned aerospace development subsidiary.  by support equipment as the company prepares for the first rocket
   An F-35 technician performs a skin assembly process with work instructions projected on the structure as one of the   NATO Alliance Ground Surveillance RQ-4D aircraft, via a non-stop, 22-hour                      This Weight on Wheels milestone has been reached considerably   launch demonstration.
   innovative solutions for high rate military aircraft production. A core structure of the F-35 Lightning II aircraft, the center   transatlantic flight from Palmdale, Claif., to Sigonella, Italy. The aircraft took off   Virgin Galactic photograph  faster than it took to get to this stage with the first spaceship in the   The LauncherOne rocket has been mated to Cosmic Girl and the
   fuselage is produced on Northrop Grumman’s integrated assembly line at its Palmdale Aircraft Integration Center of   from Palmdale Nov. 20, 2019, arriving in Italy on Nov. 21. The RQ-4D is based   VSS Unity glides home after the second supersonic flight, Feb.   Virgin Galactic fleet, VSS Unity, which is currently in flight test.
   Excellence.                                                                               on the U.S. Air Force’s Global Hawk.                                   22, 2019.                                         This pace has been achieved through a more efficient, modular                   See MOJAVE, Page 13
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