Page 80 - Hydra-matic 6 Speed RWD Technician's Guide (October 2005)
P. 80

60
                                                                       (51)
                                                                        ASSEMBLY
                                                                           1-2-3-4 AND 3-5
                                                                          REVERSE CLUTCH
                                                                                                                   ➤
                                                                           1-2-3-4
                                                                                                                                                   3
                                                                                                                       ➤
                                                                          CLUTCH
                                                                        APPLIED
                                                                                                                              ➤
                                   (467)
                                                                        (52)
                                      SPRAG
                                  HOLDING
                                                                            INPUT
                                                                      DRIVEN
                                     ASSEMBLY
                                                                           CARRIER
                                                                                                                                              GEAR
                                        LOW CLUTCH
                                                                                                                                                 INPUT
                                                                         ASSEMBLY
                                                                                                                   ➤
                                                                                                                                                INTERNAL
                                         AND
                                           LOW
                                      CLUTCH
                                        REVERSE
                                                                        (53)
                                     RELEASED
                                                                       HELD
                                                                                                                                                   8
                                                                           INPUT
                                                                                                                              ➤
                                                                                                                                                 LOW
                                                                          SUN GEAR
                                                                                                                                              SPRAG
                                                                                                                                                CLUTCH
                                                                                                                                             ASSEMBLY
           (67)
                                                                                                                      ➤
               CENTER
              SUPPORT
            ASSEMBLY
                                                                              GEAR
                                                                                 INPUT
                                                                                                                                                   7
                                                                             DRIVING
                                                                                                                                                AND
                                                                                                                                                 LOW
                                                                                INTERNAL
                  (489)
                                        (68)
                     REAR
                                       HELD
                                                                                                                                             CLUTCH
     Figure 55
                                                                                                                                              REVERSE
                DRIVING
                                                                                                                                           RELEASED
                                           CARRIER
                                             OUTPUT
                   SUN GEAR
                                          ASSEMBLY
                                                                                                                      ➤
                                                                                                                                                   6
                                                                                                                                              REAR
                                                                                                                                          GEAR
                                                                                                                                           PINION
                                                                                                                                             OUTER
                                                                                                                                                 OUTPUT
                                                                                                                                                CARRIER
                                             GEAR
                                              PINION
                                           DRIVING
                                                REAR OUTER
                                                 OUTPUT CARRIER
                                                                              (56)
                                                                                     4-5-6
                                                                                                                     ➤
                                                                                                                             ➤
                                                                                  SHAFT)
                                                                                 CLUTCH
                                                                               ASSEMBLY
                                                                                    (w/TURBINE
                                                                                                                             ➤ 2  by the converter turbine. ➤  1 ➤  ASSEMBLY  DIFFERENTIAL  in the Drive position.  POWER TO ➤  •  ➤  gear starting ratio of approximately 4.027:1.  DRIVING  drive shaft.  The planetary gears operate in reduction to achieve a 1st  (497)  HOLDING  through the torque converter and transmission gearsets to the vehicle’s (467)  REAR  DRIVING (1)  REAR  APPLIED  CONVERTER  CARRIER  CLUTCH  TORQUE  OUTPUT  1-2-3-4  POWER FROM  SPRAG 4 2 1  CLUTCH  1-2-3-4  LOW  DRIVE RANGE – 1ST GEAR
                   DRIVING
                      REAR INNER
                                                                                                                                                   9
                    PINION GEAR
                                                                                                                                           GEAR
                       OUTPUT CARRIER
                                                                                                                                        DRIVEN
                                                                                                                                                 OUTPUT
                                                                                                                                              INTERNAL
                                                                                                                   ➤
                                                (497)
                                                   REAR
                                                 GEAR
                                              DRIVEN
                                                       OUTPUT
                                                      CARRIER
                                                    INTERNAL
                                                                                                      5
                                                                                                                                           (489)
                                                                                   (61)
                                                                                                                                                CARRIER
                                                                                                     OUTPUT
                                                                                               DRIVING
                                                                                                                                          DRIVING
                                                                                       1-2-3-4
                                                                                                   CARRIER
                                                                                                                                             SUN GEAR
                                                                                                  REAR INNER
                                                                                    ASSEMBLY
                                                                                                PINION GEAR
                                               (70)
                                                                                      CLUTCH HUB
                                                  SHAFT
                                                    OUTPUT
                                                 ASSEMBLY
                                 •
                                          9
                                                                                                          3
                                                                                6
                                                                                        5
                                                                    7
                                                           8
                                                                                                  4
                                                                                                                                                   CLUTCH
                                                                                                                                                APPLIED
                                                              rotate freely.
                                                                                          assembly (51).
                                                                                  of the sun gear.
                                                                                                                                                     3-5 REV.
                                                                                                                                                   CLUTCH
                                                                                                    rear sun gear (489).
                                                                                                                                                     4-5-6
                                                                                                                                                   CLUTCH
                                                                                                          1-2-3-4 Clutch Applied
                                                                                                                                                     2-6
                                                                                                                          Input Internal Gear Driving
                                                                                                                                                   CLUTCH
                                                                                                                                Power from Torque Converter
                                                                    Low and Reverse Clutch Released
                                                                      gears and the output internal rear gear.
                  transmission to a lower gear ratio, or 2nd gear.
                                            and hold the low clutch sprag outer race.
                                                                                                                                                   CLUTCH
                                                           Low Clutch Sprag Assembly Holding
                                                                                                  Output Carrier Rear Sun Gear Driving
                                                                                                                                                     LOW & REV.
                                          Output Carrier Internal Rear Gear Driven
                                                                                                                                                          DRIVE RANGE – 1ST GEAR
                                                                                                                                                HOLDING
                                    the 1st gear starting ratio of approximately 4.027:1
                                                                                        Output Carrier Rear Inner Pinion Gears Driving
                                                                                Output Carrier Rear Outer Pinion Gears Driving
                                                                                                            the same direction as the turbine shaft but in reduction.
                        occurs only briefly, until engine braking or 2nd gear is achieved.
                   maximum efficiency. Therefore, it is desirable to shift the
                                      outer pinion gears drive the internal rear gear (497) to achieve
                                        With the output carrier assembly (68) held, the output carrier
                     As vehicle speed increases, less torque multiplication is needed for
                                                                                    gears of the rear carrier assembly in the opposite direction
                                                                              The rear inner planetary pinion gears drive the outer pinion
                                                                                      The output carrier rear sun gear drives the inner pinion
                                                                                              3-4 clutch hub assembly (61) and rotates at the same speed
                                                                                            and the same direction as the 1-2-3-4 and 3-5 reverse clutch
                                                                          as the 1-2-3-4 and 3-5 reverse clutch assembly. The outer
                                                                        pinion gears are in mesh with the output rear inner pinion
                                                                  The low and reverse clutch releases before the 1-2 shift
                                                                            gears in the opposite direction, which is the same direction
                                                                occurs which will allow the low clutch sprag outer race to
                                                                                                The output carrier rear sun gear (489) is splined to the 1-2-
                                                                                                                      5-6 clutch assembly (56). The input internal gear drives the
                                                                                                                    input carrier pinion gears which rotate around the stationary
                                                                                                                        The input internal gear is located in the turbine shaft with 4-
                                                                                                                                    The manual shift shaft (508) and the manual valve (354) are
                                                                                                                              The turbine shaft with 4-5-6 clutch assembly (56) is driven
                                                                                                        The 1-2-3-4 clutch is applied and holds the 1-2-3-4 clutch
                                                                                                      hub assembly (61), which is splined to the output carrier
                                                                                                              and 3-5 reverse clutch assembly (51), which is rotating in
                                                                                                                  input sun gear (53), thus driving the input carrier assembly
                                                                                                                (52) in reduction. The input carrier is splined to the 1-2-3-4
                                                  low clutch sprag will overrun which allows the vehicle to
                                                coast, at least briefly until the TCM determines engine braking
                                              is required. At that time, the low and reverse clutch will apply
                                                    assembly (467). When the throttle is released, however, the
                                                         The power transferred to the output carrier assembly (68) by
                                                       the output rear outer pinion gears attempts to rotate the carrier,
                                                      but the carrier is held stationary by the low clutch sprag
                              components faster than engine torque is driving them.  Because
                            the low and reverse clutch is released,  the low clutch sprag
                          assembly (467)  will overrun and the vehicle is able to coast. This
                                 When the throttle is released in Drive Range – 1st Gear,  power
                                                                                                                                             In Drive Range (D) 1st gear, torque from the engine is multiplied
                                from the vehicle wheels attempts to drive the transmission
    60A
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