Page 90 - Hydra-matic 6 Speed RWD Technician's Guide (October 2005)
P. 90

64B
                                                               2
                                                                  plates.
                           exhausted.
                                        2c  2-6 Clutch:
                                                                         1d  3-5 Reverse Clutch:
                                                               2-6 CLUTCH RELEASES
                                                2b  2-6 Clutch Regulator Valve:
     Page 88
                                                                                                                                3-5 REVERSE CLUTCH APPLIES
                                                                                               (full line pressure) to the clutch.
                                                                                                                 1b  3-5 Reverse Clutch Boost Valve:
                                                                            the valve allowing the switch to close.
                                                             2a  CB26 Pressure Control Solenoid 4:
                                                  3 and opens the normally-closed switch.
                                                                                            1c  3-5 Reverse Clutch Regulator Valve:
      COMPLETE HYDRAULIC CIRCUIT
                                                                                                                   and then to the 3-5 reverse clutch boost valve.
                                          valve and enter the exhaust backfill fluid circuit.
                                                                                                                                                    CLUTCH
                                                                                                                                                    SPRAG
                                    the 2-6 clutch plates and forces 26 clutch fluid to exhaust
                                                          allowing PCS 26 clutch fluid from the 2-6 clutch regulator
                                2-6 clutch regulator valve where it enters the exhaust backfill
                                                                                                  results in the 3-5 reverse clutch regulator valve moving to the
                                                                                                 full feed position sending full 35 reverse clutch feed pressure
                                                                                                    opens the 35 reverse clutch feedback circuit to exhaust. This
                                                           The CB26 pressure control solenoid 4 is commanded OFF
                                                                              position, PS1 fluid from the pressure switch 1 exhausts through
                                  from the center support.  26 clutch fluid is routed through the
                                                                                     reverse feed to pass through the valve and enter the 3-5 reverse
                                              2-6 clutch regulator valve spring force moves the valve to
                                                                                   clutch circuit.  35 reverse clutch fluid is then routed to the 3-5
                                                                                       force and 35 reverse clutch feedback fluid.  This allows 35
                                                                                         regulator valve against 3-5 reverse clutch regulator valve spring
                                                    PS3 fluid circuit.  PS3 fluid is then routed to pressure switch
                                                                                 reverse clutch, the 3-5 reverse boost valve and the clutch select
                                                      clutch regulator valve passes through the valve and enters the
                                      2-6 clutch spring force moves the 2-6 clutch piston to release
                                                        valve to exhaust.  26 clutch/1234 clutch feed fluid at the 2-6
                                                                                           PCS 35 reverse clutch fluid moves the 3-5 reverse clutch
                                            allow 26 clutch fluid from the 2-6 clutch to pass through the
                                                                               valve 2.  When the 3-5 reverse clutch regulator valve is in this
                                                                                                            5 reverse clutch boost valve spring. 35 reverse clutch fluid
                                                                                                              area moving the 3-5 reverse clutch boost valve against the 3-
                             backfill pressure relief valve where excess pressure is
                                                                                                          passes through the valve and enters the 35 reverse clutch
                                                                                                               PCS 35 reverse clutch fluid pressure acts on a differential
                                                                      housing to move the piston against spring force combined with
                                                                        35 reverse clutch fluid enters the 1-2-3-4 & 3-5 reverse clutch
                                                                                                                     PCS 35 reverse clutch fluid is also routed through orifice #40
                                                                    force from the   compensator to apply the 3-5 reverse clutch
                                                                                                        feedback circuit. As PCS 35 reverse clutch fluid pressure is
                               fluid circuit and is routed through orifice #30 to the exhaust
                                                                                                      increased to a given value, the 3-5 reverse clutch boost valve
                                     C35R
                    N.L.
                                                                            N.L.
                                  N.H.
                                                                                                       N.L.
                                                  LINE
                                                                              CB26
                       C1234
                                               N.H.
                                                                                                                           N.C.
                                                                                                         TCC
                                                             ON
                                                              SOL 2
                                                                 N.C.
                                                               SHIFT
                                                                                                                         SOL 1
                                    CONTROL
                                                                                                        CONTROL
                      CONTROL
                                                 CONTROL
                                                                                                         PRESSURE
                                    PRESSURE
                                                                                                        SOLENOID
                                                                                           CONTROL
                      PRESSURE
                                                                             CONTROL
                                                                              PRESSURE
                                                                                     2a
                                  ON
                                                                                            CBR1/C456
                                           1a
                                                 PRESSURE
                    ON
                                                SOLENOID
                                                                                                       OFF
                                                                                           PRESSURE
                     SOLENOID 5
                                                                                         N.H. OFF
                                                                            OFF
                                   SOLENOID 2
                                                                                          SOLENOID 3
                                                                             SOLENOID 4
                                                                                                                                SOLENOID
                                                                                                                     ACT FD LIM  orifice #48 and then to the 3-5 reverse clutch regulator valve. OFF  SOL 1  fluid circuit.  PCS 35 reverse clutch fluid is routed through SHIFT  5  allowing actuator feed fluid to enter the PCS 35 reverse clutch  N.C.  The C35R pressure control solenoid 2 is commanded ON  1a  C35R Pressure Control Solenoid 2:  VALVE ASSEMBLY  1  CONTROL  3-5 clutch apply.  C35R pressure control solenoid 2 is also commanded ON to regulate  normally-low CB26 pressure control solenoid 4.  At the same time the  sensors
                                                                                                     PCS TCC
                                                                          3
                                                                 1
                                                                   N.C.
                                                                            N.C.
                                                                         PS3
                                                                    PS1
                                                                                                                             PS5
                                                  PCS LINE  ACT FD LIM  SOL 2   ACT FD LIM  ACT FD LIM                             COMP FEED
                        ACT FD LIM
                                      ACT FD LIM
                                                                    ACT FD LIM                                      ACT FD LIM  LINE
                     PCS 1234 CL
                                                                                            PCS CBR1/456 CL  PCS TCC                              CLUTCH  REVERSE  3-5
                                                                          PS3
                                LINE                                                       LINE                      LINE            35 REV CLUTCH  1234 CLUTCH
                              COMP FD                                             COMP FD  26                       COMP FD               1d
                                                                    EX BF      PCS 26 CL                          PCS CBR1/456 CL
                                                                                44
                                                                                    42
                            EX BACKFILL
                                                       48
                                36
                                                                                          EX BACKFILL
                                                                                              EX                   39      PS5  35 REV CLUTCH  1234 CLUTCH  COMP FD
                                             ACT FD LIM
                                                            SOL 2
                                35
                                                           EX        40  35R CL BOOST VALVE  456 CL          31    EX
                                  SHTL
                                                               PCS 35 REV CL
                                                                                2-6 GAIN
                                                       47
                                                    EX BF                      EX BF       30     LINE     456 CL BOOST VALVE  EX BF
                                   EX                  46                      26 CL  2-6 CLUTCH REG  43       CBR1/456 CL FD  CBR1/C456 CL REG VALVE  38
                                34
                                                    35R FD       PS1                     2b
                                                    ACT FD LIM  3-5 REV CL REGULATOR VALVE  EX  PS3  EXHAUST BACKFILL  EX
                                33
                                                                                EX          PRESSURE RELIEF VALVE      PS5
                     PCS 1234 CL
                         1234 CL DFLT
                               PS4    1234 CL          EX           35 REV CL FDBK                              CBR1 FDBK  EX  ACT FD LIM  LINE
           LINE
                                EX                 #7          35 REV CL  1b         26 CL/1234 CL FD  CBR1/456 CL FD   37  DRIVE 1-6     ASSEMBLY  CLUTCH  4-5-6
               COMP FD
                                  1-2-3-4 CL REGULATOR VALVE
                                                                               26 CL 41
                             1234 CL FD
                                                                                        35 REV CL               35 REV CLUTCH    456 CLUTCH       2c
                                                           45
                                                     1c
                                                  25
                                50
                                             1234 CL                                    1234 CL                  1234 CLUTCH
                                                                                        DRIVE 1-6                                                        DRIVE RANGE - 3RD GEAR
                                   #6
                                                                                        26 CL                     26 CLUTCH
                                                     35R SPL     #5                     23             #4
                                 32
                                             26 CL/1234 CL FD                                                        PS5                  26 CLUTCH  ASSEMBLY   2-6 CLUTCH
     Figure 60
                  1234 CL FDBK
                                                                                         456 CL                  456 CLUTCH
                                                                                                                                  CBR 1
                                                                35 CL REV FD
                                                                              DRIVE 1-6                                            CBR
                                                                                                              ACT FD LIM                         ASSEMBLY   CENTER SUPPORT
                                      1234 CL
                                                                                                           12
                                                                                                           ACT FEED LIMIT VALVE
                                                                                                  LINE
                                                                                                      CSV2 LATCH
                                                                                                                 LINE                   ASSEMBLY  CLUTCH  REVERSE  LOW &
                                                                                                           35 REV CL
                                                                                          #1
                                                                                             DRIVE 1-6
           LINE
                                                     DRIVE 1-6
                                                                                REVERSE                                        DRIVE
               COMP FD
                      PCS 1234 CL  1234 CL BOOST VALVE               35 CL REV FD       DRV B
                                                                                                                               DRIVE
                             29
                                1234 CL                                         DRIVE BRAKE
                                                                           1234 CL DFLT
                      1234 CL FDBK                                              DRV B
                                            REG APPLY
                            EX                                                  EX                         DRIVE                LINE
                                                                                                 DRIVE BRAKE
                                                                                                    CBR1/456 CL FD
                                                                                REVERSE                EX  EX
                                               11
                                                                                456 CL FD      456 CL FD                           MANUAL VALVE
                                                                       456 CL
                                                                                                                              REVERSE
                                                            SOL 2
                       14
                                               EX               35 CL REV FD  CBR  EX                    CLUTCH SELECT VALVE 2
                                                                                               CBR1/CBR FD                       EX
                                                                              CLUTCH SELECT VALVE 3
                             EX                                                  CBR1/CBR FD               EX
                                            REG APPLY
                       13
                     LINE  FD REG VALVE  COMPENSATOR  TCC REGULATOR VALVE SHTL  PCS TCC  21       DRIVE 1-6
                                              EX                                                                                       M
                     COMP FD                                                                               DRIVE
                                                                                1234 CL DFLT FD            EX                          D
                       EX                          9                                            1234 CL DFLT FD                        N
                                                                 CSV3 ENABLE
                                               10
                                            SOL 1                            20                            35 REV CL                   R
                                                                  456 CL                                   22  CSV2 ENABLE             P
                                                                #3
     65
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