Page 183 - Programmable Logic Controllers, Fifth Edition
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Internal
                                                        output
                  L1  Input       A   relay contact    One-shot      it allows logic continuity for a single scan whenever the
                                                                     trigger signal goes from an on to an off state.
                                                                        The conveyor motor PLC program of Figure  8-18
                                                                     illustrates the application of an up-counter along with a
                            A
                                Trigger                              programmed one-shot (OSR) transitional contact instruc-
                                 input                               tion. The counter counts the number of cases coming off
                                                                     the conveyor. When the total number of cases reaches 50,
                                                                     the conveyor motor stops automatically. The trucks being
                                                                     loaded will take a total of only 50 cases of this particular
                                  A              Internal
                                                 relay coil          product; however, the count can be changed for different
                                                                     product lines. The operation of the program can be sum-
               Figure 8-16  One-shot, or transitional, contact program.
                                                                     marized as follows:
                                                                       •  The momentary start button is pressed to start the
               goes from off to on. The contact will allow logic continu-  conveyor motor M1.
               ity for one scan and then open, even though the trigger-  •  The passage of cases is sensed by the proximity switch.
               ing signal may stay on. The on-to-off transitional contact,   •  Cases move past the proximity switch and incre-
               shown in Figure 8-17b, provides the same operation as      ment the counter’s accumulated value with each
               the off-to-on transitional contact instruction, except that   false-to-true transition of the switch.


                                                 On                             On

                                             O                                       O

                                                 On                                  On
                                      Symbol             One             Symbol             One
                                                         scan                               scan
                                             O                                  O
                                               (a) O -to-on transitional contact  (b) On-to-o -transitional contact
                                     Figure 8-17  Transitional contact instructions.

                             Inputs                         Ladder logic program                    Output
                                             I:1/3  B3:0/0      CTU
                         L1                          OSR        COUNT-UP COUNTER        CU                  L2
                              Stop                              Counter          C5:0                    OL
                                     I:1/1                      Preset            50    DN      O:2/0  M1
                                                                Accumulated        0
                                                                                       O:2/0
                              Start          I:1/1   I:1/2                             O:2/0
                                     I:1/2
                                                    C5:0/DN  O:2/0
                            Proximity
                             switch
                                             C5:0/DN                                    C5:0
                                                                                         RES
                                     I:1/3
                                               I:1/4
                              Reset

                                     I:1/4






                         Figure 8-18  Case-counting program.



               164        Chapter 8  Programming Counters







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