Page 5 - Industrial Technology EXTRA 20th July 2020
P. 5

The SmartChecks are connected to the Schaeffler   l  Reduced maintenance costs.
       network, allowing local visualisation in the control   l  Increased machine availability.
       room at Kitzingen.                   l  Enhanced reliability through a self-reporting
         Seven SmartChecks are installed on the drives of   system.
       the storage and retrieval systems. After an operating   Oliver Massa, Intralogistics Portfolio Manager at
       period of around 18 months, one of the   Schaeffler summarises the benefits of the
       SmartChecks detected an irregular upward trend.   monitoring solution: "Bearing damage was detected
       The subsequent visual inspection carried out by   at an early stage thanks to the SmartCheck. The
       local maintenance staff confirmed that grease had   team was able to carry out the four-hour
       escaped from the track roller bearing. Due to the   maintenance work outside of our regular operating
       early detection of this irregularity, the site was able   hours. Production was therefore safeguarded and
       to schedule and perform the bearing replacement in   subsequent damage to the drive was prevented.
       good time and therefore prevent any unplanned   With predictive maintenance, we can save costs of
       downtime.                            up to 70,000 euros every year."
                                              This holistic solution can also be applied and
       Customer benefits                    extended to other machines and equipment in
       The online monitoring solution is an important tool   almost every plant. In order to ensure optimum
       for Kitzingen in eliminating unplanned downtime   lubrication of the chain and roller conveyors, the
       and malfunctions during operation. Other   EDC Central also uses the centrally controlled
       advantages include:                  CONCEPT8 automatic lubrication system from
       l  Prevention of costs resulting from production   Schaeffler with specially developed lubricating
         downtime.                          pinions for continuous and precise relubrication
       l  Prevention of subsequent damage to the drive.   during operation.
       l  Low purchasing costs for the monitoring system.   www.schaeffler.co.uk

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