Page 18 - Industrial Technology EXTRA - 10th August 2020
P. 18

1. Conduct overall system check: Inspect the
       equipment from a lubrication perspective for any
       signs of contamination or oil leaks. If it is a large
       lubricating system, consider taking an oil sample for
       analysis before restarting, in case any corrective
       action is required.

       2. Remove any rust preventatives from equipment:
       Use a suitable solvent.

       3. Remove any water from bottom of oil reservoirs:
       If a system has been left to stand, free water may
       have separated from the oil and settled at the   9. Drain and replace engine oil: For those engines
       bottom of systems. Open the lowest drain valve   that have been idle for some time, drain the oil and
       point to remove any free water. Wipe all accessible   replace with fresh. Change the oil filter(s).  Start
       surfaces clean.  Remove any bacterial growth.     operations under low load and bring slowly up to
                                            normal operating temperature.
       4. Drain and fill with fresh oil if necessary: When
       draining the oil prior to a refill, always check that   10. Ensure thorough documentation and take
       any dead areas in the system have also drained.    representative oil samples: All actions taken during
       Before re-commissioning, check oil is at normal   start-up should be recorded in maintenance
       levels.                              manuals. After operating equipment for several
                                            hours, take a good representative oil sample.  Send
       5. Check seals and access covers: Any areas for   it to a specialist used oil analysis laboratory, such as
       potential ingress such as seals, dipsticks, and   Mobil ServSM Lubricant Analysis, to confirm the
       access covers should be checked for contamination.   condition of the oil, system and contaminants.

       6. Monitor equipment leaks: Pay particular  Place your trust in expert support
       attention to seals which may have been   The choices being made today, and in the weeks to
       compromised after being left static for an extended   come, will have an enduring impact on business
       period.                              performance. This places significant pressure on
       7. Only use heaters when oil is circulating:  If a   internal decision makers in the face of
       system operates with heaters, in start-up they   unprecedented challenges. Collaboration can be the
       should only be turned on when the oil is already   key to finding practical solutions fast, allowing
       circulating. This ensures that static oil is not   operators to re-start their businesses efficiently.
       exposed to high localised temperature.   ExxonMobil’s Field Engineering team is highly
                                            skilled in working with manufacturing operations –
       8. Purge grease lubricated bearings with fresh   both onsite and virtually – to develop tailored Mobil
       grease:  Before re-commissioning, bearings should   lubrication solutions that offer peace-of-mind at
       be re-filled with fresh grease and then allowed to   every stage of production.
       purge by removing grease nipples or purge plugs.      www.global.mobil.com

                           August 2020 • INDUSTRIAL TECHNOLOGY EXTRA! • p18
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