Page 576 - 2006 HARLEY FLSTCI SERVICE MANUAL
P. 576

D-3


                      Countershaft   1st Gear       Aluminum  Jaws  Figure D-4. Disassemble/Assemble Countershaft                                                Appendix D





















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                CAUTION Failure to move the retaining ring on the mainshaft can cause countershaft 1st gear to contact mainshaft 3rd gear when the countershaft is pressed out. On the other hand, if the retaining ring is moved too far, loss of engagement between mainshaft 3rd gear and counter- shaft 3rd gear can result in hard contact between these two gears. Any hard contact can result in gear tooth With the outboard side up, rest side door on parallel blocks under ram of arbor press. Be sure that assembly is flat and does not rest on dowel on inboard side. Center countershaft under ram. Install mainshaft plug into hole at end of countershaft. Slowly apply pressure








                                                    shaft plug.  threaded end of countershaft.  ond thrust washer.  remove.   ure D-5.



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