Page 85 - 2021-2022 Commercial Drivers Manual
P. 85

SECTION       11 : PRE-TRIP INSPECTION TEST

          Pull forward at 5 mph, apply the service   cracked, or dented and are mounted securely.     •  Check that door(s) are not damaged and
        brake and stop. Check to see that the vehicle     Brake Hoses/Lines   that they open and close properly from the
        does not pull to either side and that it stops                        outside.
        when brake is applied.               •  Look for cracked, worn, or leaking hoses,
                                            lines, and couplings.               •  Hinges should be secure with seals intact.
        Safety Belt
                                          Drum Brake                            •  Check that mirror(s) and mirror brackets are
           •  Check that the safety belt is securely mount-                   not damaged and are mounted securely with
          ed, adjusts, latches properly and is not ripped       •  Check for cracks, dents, or holes. Also check   no loose fittings.
          or frayed.                        for loose or missing bolts.
                                                                             Fuel Tank
                                             •  Check for contaminates such debris or oil/
        11.2 –    External Inspection       grease.                             •  Check that tank(s) are secure, cap(s) are tight,
               (All Vehicles)                                                 and that there are no leaks from tank(s) or
                                             •  Brake linings (where visible) should not be   lines.
                                            worn dangerously thin.
        11.2.1– Steering                                                     Battery/Box
                                          Brake Linings
        Steering Box/Hoses                                                      •  Wherever located, see that battery(s) are se-
                                             •  On some brake drums, there are openings   cure, connections are tight, and cell caps are
           •  Check that the steering box is securely   where the brake linings can be seen from   present.
          mounted and not leaking. Look for any miss-  outside the drum. For this type of drum,
          ing nuts, bolts, and cotter keys.   check that a visible amount of brake lining     •  Battery connections should not show signs
                                            is showing.                       of excessive corrosion.
           •  Check for power steering fluid leaks or dam-                      •  Battery box and cover or door must be secure.
          age to power steering hoses.      NOTE: Be prepared to perform the same
                                          brake components inspection on every axle    Drive Shaft
        Steering Linkage
                                          (power unit and trailer, if equipped).     •  See that drive shaft is not bent or cracked.
           •  See that connecting links, arms, and rods
          from the steering box to the wheel are not   11.2.4 – Wheels          •  Couplings should be secure and free of for-
          worn or cracked.                                                    eign objects.
                                          Rims
           •  Check that joints and sockets are not worn                     Exhaust System
          or loose and that there are no missing nuts,     •  Check for damaged or bent rims. Rims can-
          bolts, or cotter keys.            not have welding repairs.           •  Check system for damage and signs of leaks
                                          Tires                               such as rust or carbon soot.
        11.2.2 – Suspension                                                     •  System should be connected tightly and
                                            The following items must be inspected on
        Springs/Air/Torque                every tire:                         mounted securely.
                                                                                •  Checks DEF tank to ensure the level of diesel
           •  Look for missing, shifted, cracked, or broken     •  Tread depth: Check for minimum  tread
          leaf springs.                     depth (4/32 on steering axle tires, 2/32 on   exhaust fluid in the tank is adequate (more
                                            all other tires).                 than 1/8th tank) checks that DEF indicator
           •  Look for broken or distorted coil springs.                      on the dash is working properly
                                             •  Tire condition: Check that tread is evenly worn
           •  If vehicle is equipped with torsion bars,                      Frame
          torque arms, or other types of suspension   and look for cuts or other damage to tread or

          components, check that they are not damaged     sidewalls. Also, make sure that valve caps and    •  Look for cracks, broken welds, holes or other
          and are mounted securely.         stems are not missing, broken, or damaged.   damage to the longitudinal frame members,
                                             •  Tire inflation: Check for proper inflation by   cross members, box, and floor.
           •  Air ride suspension should be checked for   using a tire gauge. Note: You will not get
          damage and leaks.                                                  11.2.6 – Rear of Vehicle
                                            credit if you simply kick the tires to check
        Mounts                              for proper inflation.            Splash Guards
           •  Look for cracked or broken spring hangers,   Hub Oil Seals/Axle Seals     •  If equipped, check that splash guards or mud
          missing or damaged bushings, and broken,     •  See that hub oil/grease seals and axle seals   flaps are not damaged and are mounted se-
          loose, or missing bolts, u-bolts or other axle   are not leaking and, if wheel has a sight glass,     curely.
          mounting parts. (The mounts should be   oil level is adequate.     Doors/Ties/Lifts
          checked at each point where they are secured
          to the vehicle frame and axle[s].)   Lug Nuts                         •  Check that doors and hinges are not dam-
                                                                              aged and that they open, close, and latch
        Shock Absorbers                      •  Check that all lug nuts are present, free of
                                            cracks and distortions, and show no signs of   properly from the outside, if equipped.
           •  See that shock absorbers are secure and that   looseness such as rust trails or shiny threads.     •  Ties, straps, chains, and binders must also
          there are no leaks.                                                 be secure.
                                             •  Make sure all bolt holes are not cracked or
          NOTE: Be prepared to perform the same sus-
        pension components inspection on every axle     distorted.              •  If equipped with a cargo lift, look for leaking,
        (power unit and trailer, if equipped).   Spacers or Budd Spacing      damaged or missing parts and explain how
                                                                              it should be checked for correct operation.
        11.2.3 – Brakes                     If equipped, check that spacers are not bent,       •  Lift must be fully retracted and latched se-
                                          damaged, or rusted through.
        Slack Adjustors and Pushrods        Spacers should be evenly centered, with the     curely.
                                          dual wheels and tires evenly separated.
           •  Look for broken, loose, or missing parts.                      11.2.7 – Tractor/Coupling
                                            NOTE: Be prepared to perform the same
           •  For manual slack adjustors, the brake pushrod   wheel inspection on every axle (power unit     Air/Electric Lines
          should not move more than one inch (with the     and trailer, if equipped).     •  Listen for air leaks. Check that air hoses and
          brakes released) when pulled by hand.                               electrical lines are not cut, chafed, spliced, or
        Brake Chambers                    11.2.5 – Side of Vehicle            worn (steel braid should not show through).
           •  See that brake chambers are not leaking,   Door(s)/Mirror(s)      •  Make sure air and electrical lines are not

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