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          15.0 Magnetic arc blow Welding handbook










          15.1 Residual magnetism in steels                      Joint preparation
                             ©SSAB
          Ferromagnetic steels, including the Hardox and
          Strenx grades, can contain varying levels of
          residual magnetism. If the intensity of the lines of
          force is high enough, this magnetism can interfere      = Direction of magnetic flux  Magnetic field should
                                                                                        be measured at the point
          with the magnetic field from the welding torch and                            of the next weld path
          cause magnetic arc blow. Common sources that     Fig. 15.3: Magnetic fields in a single-V prepared joint.
          enhance the magnetism of the steel include magnets
          used in jacking equipment or storage in a place
          with high levels of magnetic flux densities.
                                                           The geometry in joints of larger plate thicknesses
                                                           can cause an increased risk for magnetic arc blow.
          Low levels of magnetism in the joint will not    Welding in this condition means that a substantial
          influence the stability of the arc. Arc blow     fraction of the arc can be surrounded by the parent
          disturbances can occur when the magnetic flux    metals at a close vicinity, especially during root
          density is approximately 40 Gauss or above.
                                                           passes and tack welds. Since the magnetic field flows
                                                           easier through steel than air, an unsymmetrical
          The Hardox and the Strenx grades are high        magnetic field can be formed around the torch,
          strength steels with favorable resistance to residual   which may cause arc blow.
          magnetism, even though there are instances when
          they can obtain magnetic flux densities of 40 Gauss
          or more. The sensitivity towards magnetic arc    Similarly, arc blow can occur when welding plates of
          blow, caused by residual magnetism in the steel, is   different thicknesses, according to fig. 15.4. In this
          generally more emphasized with Hardox grades of   situation, the arc may deflect towards the thicker
          higher hardness and higher strength Strenx grades.  plate in the joint.


          15.2 The appearance of the joint

          The resistance to magnetic flux depends on the
          characteristics of the medium through which it
          flows. Steel has a substantially lower resistance in
          this respect than air. Consequently, free ends of
          plates can have a lower level of magnetism than a   Fig. 15.4: Arc blow due to different plate thicknesses in the joint.
          joint including the same plates.


          The level of residual magnetism can vary throughout
          the joint when the distances between the steels in   15.3 Welding with multiple arcs
          the joint vary. For instance, in a single-V joint, the   Multiple electrodes normally lead to increased
          distance between the parent metals in the joint are   welding productivity in comparison to welding
          shortest at the root section. Therefore, there is a   with a single electrode.
          higher level of magnetism compared to other parts
          of the joint where the space between the steels is   Welding with multiple arcs using D.C., where there is
          greater, see fig. 15.3. The magnetic flux density,   only a small distance between the electrodes, may cause
          therefore, should be measured at the location of the   arc blow since the magnetic field from each electrode
          next weld pass in order to determine the risk for  can influence the performance of the adjacent arc.
          magnetic arc blow. A hand held gauss meter is a
          typical instrument used for this purpose.


          94      This handbook contains general suggestions and information without any expressed or implied warranty of any kind. SSAB hereby expressly disclaims
                    all liability of any kind, including any damages, in connection with the use of the information and for their suitability for individual applications.
                   It is the responsibility of the user of this brochure to adapt the recommendations contained therein to the requirements of individual applications.
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