Page 3 - Tunnel Support Components

TUNNEL SUPPORT COMPONENTS

Table of Contents

Belanger Incorporated Limited Warranty........................................................ 4

Operational Warning......................................................................................... 5

Important Safety Information ........................................................................... 6
Safety Symbols and Signal Words .............................................................................................. 6
IMPORTANT Safety Information – MUST READ ........................................................................ 7
Safety Warnings........................................................................................................................... 7

Introduction ....................................................................................................... 8
Basic Overview ............................................................................................................................ 8
Component Placement ................................................................................................................ 8

Installation ......................................................................................................... 9
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Utility Trak (if applicable) ............................................................................................................ 9
DCC Placement ........................................................................................................................... 9
Hydraulic Unit Overview............................................................................................................. 10
Placement ............................................................................................................................................................. 10
Fluid Guidelines..................................................................................................................................................... 11
Flush and Startup procedure (10HP and 20HP) ................................................................................................... 12
Maintenance.......................................................................................................................................................... 12
Startup procedure (5HP)....................................................................................................................................... 12
5HP Hydraulic Unit..................................................................................................................... 13
Overview ............................................................................................................................................................... 13
5HP Hydraulic Unit Connections ............................................................................................... 13
5HP Hydraulic Unit Manifold...................................................................................................... 14
5HP Hydraulic Unit Replacement Parts..................................................................................... 14
10HP Hydraulic Unit................................................................................................................... 15
Fluid Cap............................................................................................................................................................... 16
Fluid Level Sensor................................................................................................................................................. 16
Main Electrical Feed.............................................................................................................................................. 16
Pressure Adjustment Control and Feed Pressure Gauge..................................................................................... 16
Fluid Feed Manifold............................................................................................................................................... 17
Main Fluid Return Valve........................................................................................................................................ 17
20HP Hydraulic Unit................................................................................................................... 18
Fluid Cap............................................................................................................................................................... 19
Fluid Level Sensor................................................................................................................................................. 19
Main Electrical Feed.............................................................................................................................................. 19
Pressure Adjustment Manifold and Feed Pressure Gauge................................................................................... 19
Fluid Feed Manifold............................................................................................................................................... 20
Main Fluid Return Valve........................................................................................................................................ 20
Pneumatic Air- Panel Overview................................................................................................. 21
System Air Panel ....................................................................................................................... 22
Overview ............................................................................................................................................................... 22
Air Panel Overview................................................................................................................................................ 22

1MANUL760 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1