Page 5 - TopWinder®

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TopWinder

Table of Contents

Belanger Incorporated® Limited Warranty ..................................................... 3

Operational Warning ......................................................................................... 4

Important Safety Information – MUST READ .................................................. 5

Introduction ....................................................................................................... 7
Before You Get Started ...................................................................................................................................................................... 8

Specifications .................................................................................................... 9
Requirements ..................................................................................................................................................................................... 9
Output ................................................................................................................................................................................................ 9
General Dimensions ........................................................................................................................................................................ 10

Installation ....................................................................................................... 11
Frame Assembly .............................................................................................................................................................................. 11
Layout Arm Assemblies .............................................................................................................................................................. 11
Attaching the Crossbeam ........................................................................................................................................................... 12
Attaching the Legs ...................................................................................................................................................................... 13
Tunnel Placement ....................................................................................................................................................................... 15
Erecting the Frame ..................................................................................................................................................................... 16
Shock Assembly ......................................................................................................................................................................... 17
Auto Retract ..................................................................................................................................................................................... 18
Photo-Eye Mount Installation ...................................................................................................................................................... 19
Wiring for the Auto Retract ......................................................................................................................................................... 20
Photo-Eye Retract Cylinder ........................................................................................................................................................ 21
Installing the Air Cushion Regulator................................................................................................................................................. 21
Filler Strip Installation for Leg Assemblies ....................................................................................................................................... 22
Air Panel & Air Cushion Installation ................................................................................................................................................. 24
Counter Weight Installation .............................................................................................................................................................. 25
Installing the Drive Shaft and Hub Assembly ................................................................................................................................... 28
Loading the ShineMitt™ onto the Hub Assembly ............................................................................................................................ 33
Connecting the Motor and Slip Ring to the Drive Shaft ................................................................................................................... 36
Electric Motor Installation ................................................................................................................................................................. 41
Main Water Feed ............................................................................................................................................................................. 42

Startup.............................................................................................................. 43
Verify Rotation and Speed ............................................................................................................................................................... 43
Verify Wheel Penetration ................................................................................................................................................................. 43
Verify Retract Pressure (if applicable) ............................................................................................................................................. 44
General ............................................................................................................................................................................................ 44

Maintenance .................................................................................................... 45
Routine Procedures ......................................................................................................................................................................... 45
Daily ............................................................................................................................................................................................ 45
Weekly ........................................................................................................................................................................................ 45
Monthly ....................................................................................................................................................................................... 45
Powder Coating Maintenance .......................................................................................................................................................... 46
Powder Coating Repair .................................................................................................................................................................... 47

Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681