Page 58 - 25 Reasons
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s you approach Anglo
                     American’s iron ore business,
                     Kumba Iron Ore’s Kolomela
                     mine just outside
                     Postmasburg in the Northern
          ACape, big blue safety boards
          line the road reminding employees to “work
          safely”.
           Back in 2016, Kumba Iron Ore’s chief
          executive officer Themba Mkhwanazi launched
          a “sacred covenant code” and declared that no
          person would lose their life while working there.
           It was no small commitment, considering the
          scope of its operations – the Sishen and
          Kolomela mines employ over 10 000 mine
          workers including contractors who are exposed
          to the elements during their work shifts to
          enable the mine to operate around the clock.
           Philip Fourie, Kumba Iron Ore’s executive head
          of safety, health and environment, says: “Our goal
          is to achieve zero harm, but our focus at Kumba
          Iron Ore is to make the company fatality free
          first, and that will help us achieve not just zero
          harm, but absolute zero harm, because we
          consider even scrapes on the fingers as harm.”
           The zero-harm approach is not just corporate   Everyone who enters Kolomela mine must take a breathalyser test to ensure a safe working
          talk and good PR for an industry that is   environment for all employees                  PHOTOS:  ROSETTA  MSIMANGO
          constantly scrutinised for its safety record – it is                     of victimisation or losing their jobs.
          undergo a breathalyser test, every car when  ZERO                        section 23 protocol was awarded a trophy and
          something that is ingrained in every employee
          on the mine.
                                                                                     The department that implemented the best
           Everyone – including visitors – at all the
                                                                                   prizes.
          Kumba Iron Ore offices and mines has to
                                                                                     Another incentive was the change in bonus
          entering the premises has to be reverse parked,                          structure. Previously, 70% of bonuses were
          no one is allowed to walk and talk on a   HARM:                          awarded based on production and 30% on
          cellphone on any of its premises and, when you                           safety, but, since last year, this has changed so
          go up or down a staircase, you must hold on to                           that bonuses are calculated on 50% production
          the railing.                                                             and 50% safety.
           These four simple rules have been part of a                               With critical control mechanisms put in place
          bigger campaign that now sees Kumba Iron Ore   BEYOND THE                to make sure working environments are safe,
          achieving its longest period without a fatality.                         leaders randomly check areas and make sure no
           “May 10 2016,” Fourie says, “that was when we                           short cuts are taken. These leaders are also
          had our last fatality.”                 ROCK                             trained and encouraged to genuinely care about
           The hardest part, he says, has been the culture                         their subordinates’ safety because, “if you do not
          change within the company because there are                              truly care, employees will see right through that”,
          more than 10 000 employees who all need to                               Fourie says.
          make sure that safety is not just the     FACE
          responsibility of management, but of every                               TECHNOLOGY AND SAFETY
          employee.                                                                  One of the strategies for better safety
           “Our employees mostly stay in environments                              controls is the use of technology.
          that are typically not completely safe – they                              Fourie says that, “when it comes to
          travel to work in taxis that are not completely   The mine of the future   technology in the safety environment, we
          safe and then they get to the mine and they                              want to employ as much technology as
          need to change their entire way of thinking. That   is here. During a visit   possible” because humans do make errors and
          has been the challenge.”               to Kolomela mine near             take short cuts if they deem it easier for their
           Kumba Iron Ore’s approach to critical controls,                         work.
          its incentive programmes and its constant,   Postmasburg in the            Some of the technology they have rolled
          in-your-face reminders have helped make their                            out includes auto-braking systems, another
          mines a safe environment to work in.        Northern Cape,               first in South Africa.
           Some of the incentives the company has                                    “With auto-braking on our [big] mining
          introduced include rewarding employees for   Muhammad Hussain finds      vehicles, the vehicle will automatically stop
          reporting any work area they believe is unsafe.                          and not collide with a person, vehicle or
           “We sent out a personalised memo to every   out how the team            equipment.”
          employee and contractor from our CEO stating   is making zero harm a       Another way to make sure critical controls
          that they must report any unsafe work as per                             are observed is biometric access to
          section 23 [the right to stop unsafe work and to   reality so that everyone    substations, where only technicians who are
          refuse working in an unsafe environment] breach                          authorised and accredited can enter, thus
          if they feel unsafe, and that the CEO and   knows they work in a safe    eliminating the risk that an unauthorised
          management will fully back them,” Fourie says.                           person will be able to use a technician’s
           Previously, many employees didn’t report    environment                 access card to gain entry to critical areas.
          unsafe working environments mainly due to fear                             There are also collision warning systems
          58                                                               ANGLO  AMERICAN  25  REASONS  TO  BELIEVE
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