Page 1818 - Workshop Manual - Tunland (2017)

41-4 TRANSMISSION（JC538） - TRANSMISSION ASSEMBLY

TRANSMISSION ASSEMBLY

DEFECTS

Check the table below to find the cause of the problem. The numbers rank the possibility of
the causes. Check each part in the order and replace the part if necessary.

Defect Suspect Area Reference
1. Lubricant (low viscosity) -

2. Lubricant (insufficient
-
volume)
Chapter 41B. Transmission
3. Bearing (worn or broken) (JC538) - transmission
assembly, overhaul
Chapter 41B. Transmission
(JC538) - transmission
4. Shift fork and synchronizer assembly, overhaul Chapter
gear (improper engagement) 41B. Transmission (JC538) -
second shaft assembly,
Abnormal or overly noise overhaul

Chapter 41B. Transmission
(JC538) - transmission
5. Synchronizer (worn or assembly, overhaul Chapter
broken) 41B. Transmission (JC538) -
second shaft assembly,
overhaul
Chapter 41B. Transmission
6. Gear tooth (scratched or
(JC538) - transmission
worn)
assembly, overhaul

7. Transmission housing
41 -
(distorted)
1. Lubricant (overly viscosity) -

Chapter 42. Clutch - clutch
2. Clutch (incomplete pedal, adjustment Chapter
separation) 42. Clutch - clutch module,
overhaul

Chapter 41B. Transmission
Transmission hard to shift 3. Bearing (worn or broken) (JC538) - transmission
assembly, overhaul

Chapter 41B. Transmission
(JC538) - transmission
assembly, overhaul Chapter
4. Synchronizer (broken)
41B. Transmission (JC538) -
second shaft assembly,
overhaul