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Design Services for Dairy Facilities

Stonecrest Engineering has been                   w Is your feed management system           On the other hand, limiting the size of
providing efficient, cost-effective dairy            effective, and will it continue to      the facility may also be a
designs to the agricultural industry since           work with your proposed expansion?      consideration. Under the 1995
1995. We pride ourselves on providing                                                        Canadian National Farm Building
detailed quality and service to each              w How will you handle manure in your       Code, facilities greater than forty-eight
customer no matter the size.                         new facility? Do you have               hundred square meters (approximately
                                                     adequate storage available? Is          51,000 ft2) are required to have a one
Over the years, there have been many                 there a more effective way to           hour fire separation. The location of this
industry trends that have changed the                handle your manure?                     fire separation may provide challenges
way that dairy farms operate. New                                                            to the ventilation and functionality of
technologies, coupled with increased            The location and orientation is another      your facility. Stonecrest Engineering has
regulator y requirements, municipal,            important consideration in your new          helped many customers work with their
provincial or state codes and                   design. Proper orientation can increase      local municipalities to develop a
environmental guidelines have made              the ventilation of the facility. Milk truck  workable solution.
dairy facility design and construction          access must be maintained. Proximity
more complicated than ever before.              to feed and manure storage, existing         Finally, we recommend that you
At Stonecrest Engineering, our designers        and future, should be considered.            consider some of the new technology
work closely with our clients to                Minimum distance separation (MDS)            that is changing the way that modern
determine their specific facility needs         from adjacent structures, lot lines and      dairies operate. Do you foresee that
and to assist them in developing a              roadways must also be ensured.               you will one day switch to robotic
workable facility that meets the                Provisions should also be made to            milking? Is your facility well laid out to
necessary codes and regulations,                ensure that biosecurity of the facility is   do so? Other technologies that you
without sacrificing comfort and                 supported.                                   may wish to consider include
efficiency.                                                                                  automatic feeding systems, manure
                                                In determining the size of the new           separation and manure composting
In planning a dairy expansion, there are        facility, it is important to evaluate your   for bedding.
many considerations with regards to the         present and future needs. What do
existing facilities and how to best             your long term cow numbers look like?
incorporate the expansion. These                Where is your replacement stock now,
include:                                        and where do you want them in the
                                                future? It is always more cost effective
  w Do you intend to continue to use            to build a larger facility today and grow
     your existing facilities? If so, for what  into it, then it is to build an addition in
     purpose?                                   the future. Additional space can be
                                                used to house replacement stock,
  w Does the expansion affect the               equipment, hay or sand storage.
     existing facilities from a structural
     point of view? How do you know?

Milking Parlours and How They Impact on Dairy Facility Design

One of the most important considerations in the design of a dairy facility is the method of milking. Whether it is a tie stall
configuration, line parlour, rotary parlour or robotic milking system, it is important to properly plan for the milking system.

Stonecrest Engineering has designed hundreds of facilities to suit each type of milking system. Our designs take into
consideration cow traffic, holding area sizes, ventilation and sorting requirements. Our experts can discuss the benefits of
below parlour basements, tunnel locations for rotary parlours as well as the necessary clean access to robotic milking
equipment.

Since the choice of milking system is a personal one, we recommend that our customers research the various options
available and tour as many facilities as possible to gain insight into the benefits of each.
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