Page 1924 - Flipbook_SolidDesignSoutheast2020

Mid to High Speed Versatile Rotary Fillers Expandable filling system offers fast,accurate production
FILLS-ALL FEATURES: BENEFITS:
Incorporates innovative, trendsetting patented • Decades of trouble-free performance
FILLS-ALL® quality fillers are designed for multipurpose filling operations — from free-flowing to viscous products. Kaps-All® designs • 2 year guarantee—the longest in the industry!
Only Kaps-All Packaging Systems,Inc.offers a wide range of filling methods and techniques. Kaps-All provides you with the best • Designed with over 60 years of engineering and
filling system for your specific application.They offer accuracy,repeatability and ease of use with little or no changeover parts. manufacturing experience of packaging machinery . . . since 1941
State-of-the-art components offer maximum performance,reliability and versatility to keep pace with your production Rotary filling system • Smooth, continuous filling
requirements.FILLS-ALL fillers can operate separately or can be integrated into a complete packaging system. • Outperforms more expensive rotary systems
Filling demonstrations and testing of your products are available. • No product spilling or splashing when running high fill levels
• Fill speeds to meet your needs. . . several models available
FILLS-ALL FILLERS ARE IDEAL FOR THE ENTIRE SPECTRUM OF FILLING APPLICATIONS: Continuous filling Closed tip diving nozzles • Foam control, no splashing, clean fill
• Pharmaceutical • Industrial • Cosmetic • Biotech • Laboratory • Beverages • House-Hold Products Flush-in-place capability • System allows for fast and easy flushing
• Biomedical • Chemical • Food •Automotive •Veterinary • Paint • Toiletries and Hygienics • Speeds productivity, saves labor, time and costs
• Eliminates the need for disassembly
• Stainless steel adjustable nozzle drip pan
Top drive construction for Top drive construction • Drive system is away from the wetted area and isolated
easy maintenance from the container filling area
• No belts— gear driven for durability and reliability
Compact, heavy-duty • Longer operating life
stainless steel frame
(standard) • Rigid power train for optimum speed and accuracy
Ideal for mid to high-speed • Safety clutch drive
production
Stored menu settings for up All stainless steel heavy duty construction with • Protects against corrosion. Built to last. Stainless steel frame is
to 150 recipes for Stainless steel and stainless steel frame and stainless steel nozzles standard with Kaps-All but optional with other manufacturers.
quick changeovers Lexan safety guarding • All stainless steel construction enables use in all industries
Patented “ACCU-JUST™”
with interlocking switches throughout Easy bottle height adjustment • Reduced setup time. Handles vials to gallon containers
liquid volume control Fast, easy bottle changes • Reduced labor and operational costs
State-of-the-art PLC controls Expandable models available • Calibrated repeatable settings
with optional touch screen from 6 to 36 nozzles
access panel • Recipes and set-up changes with touch screen option
Patented fine tuning nozzle Unique Kaps-All design allows for future expansion • Lowest possible initial cost
NEMA 4 electrics for adjustments from 6 stations to 36. Modular nozzles in stock in all • Extremely cost-effective ability to increase production rates
• Machine is built to grow with your production requirements
sizes and types.
ease of washdown Nozzle height adjustment to Stainless steel and Lexan safety guards with • High level of personal protection with interlocking guards
handle vials to gallon containers
Color-coded interlocking switches. Safety bottle backup with • Drive train is protected against mechanical jams. This feature is
standard with Kaps-All but optional with other manufacturers.
manual restart.
tool-less change parts Color coded change parts • Anti-backup bottle detector will automatically pause filling when
downline backup occurs
Safety switches Patented fine tuning “ACCU-JUST™” nozzle • Each filling nozzle can be independently fine tuned to within 5/1000 inch
throughout
adjustment (Optional — see inset photo) to disperse the exact amount needed
Microprocessor controls (standard) • Touch screen enables numerous added conveniences such as bottle
with optional touch screen counter, rate meter, digital speed, pump supply pressure,
menu with recipes for quick changeovers, easy validation,
closed loop controls, jog for easy setup, etc.
• RS-232 option for linking machine and line integration
Conveyor backup NEMA 4 electrics • Wash down rated turret drive motor, control panel, sensors/switches
safety sensor • Machine can be washed down as needed
Optional touch screen controls
Self draining Exclusive dual manifold design • No air required!
• Combined manifold eliminates overflow tanks and unwanted spills while
with sanitary Stainless steel frame conveyor minimizing seals, tubes and parts
and rails with patented
fittings
Totally open tool-less rail adjustments • Opens up bottom of machine for ease of cleaning
bottom for ease • Tool-less sanitary clamps to easily assemble/disassemble for cleaning
of cleaning Adjustable pressure • Clean product flow path with 316 stainless steel, standard
Stainless steel supply relief cut-off • Minimizes container pressurization
adjustable nozzle Heavy-duty stainless steel • Easily adjustable pressure supply relief cut-off mechanism allows for
drip pan leveling screws with floor pads gentle nozzle removal for difficult to handle products and bottles
Available as pressure, gravity or • Allows you to handle the widest possible range of products
Made in USA
combination fill system and filling speeds with one machine
Optional Features: Hazardous location controls, conveyor lengths to suit your needs,
special bottle handling components, special tubing for hot fills,
titanium and PVC nozzles/contact parts for special products, left to right
Features: travel is standard, right to left available, monoblock with capper. RS-232
• Several models to meet almost every • Stainless steel product contact parts • Quick and easy installation— Standard control panel interface for integration/validation, complete line integration, etc.
• Numerous built-in safety features—Interlocked
production requirement (6 to 36 nozzles) Easily integrates into your production line
• PLC controls with optional touch screen for easy guarding, conveyor backup sensor, safety • Heavy duty design manufactured for long
clutches, etc.
operation (Displays everything!) term reliability and durability
• Filling capacity from vials to gallons with one • Software to monitor ALL filling operations with • Maximum performance, Minimum cost
optional touch screen
machine. Handles containers of all materials • No bottle, No fill
• Ultra-heavy duty stainless steel construction— • Color coded, tool-less quick changeovers • Smallest footprint for high production output
• Patented nozzle fill volume adjustment enables
2 year guarantee. . . the longest in the industry!
easy control of each nozzle for extremely
accurate and repeatable fills
www.kapsall.com