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Lockheed Martin photograph
        This panoramic side view of NASA’s X-59 Quiet SuperSonic Technology airplane shows the aircraft sitting on jacks at a Lockheed Martin test facility in Fort Worth, Texas.
        NASA’s X-59 calls on Texas for key testing




        by Jim Banke                  wing, main body, tail, and nose —   The company’s Fort Worth facility   during landing – among others.  and the whole thing goes into a safe
        NASA                          were assembled and power could be   is where the F-16 Fighting Falcon was   Since the airplane isn’t actually   position,” Silva said.
                                      turned on to the vehicle for the first   built for many years. Test equipment   flying, tests are done with the aircraft   The second goal is to calibrate the
          It appears the road to enabling a   time.                 still available needed some modifi-  sitting on hydraulic jacks that are   sensors built into the X-59 that are
        future that includes convenient com-  The next major task was to make   cations to handle the X-59’s longer   connected directly with the structure.   designed to tell the pilot how much
        mercial supersonic air travel over land   sure the airplane structure wouldn’t   nose compared to the F-16, but those   Arms that press down on areas of the   stress is being measured at that point
        demands a substantial pit stop in Fort   break apart in flight when exposed to   changes didn’t get in the way.  airplane, such as the top of the wing,   on the airplane. This is done by com-
        Worth, Texas.                 stresses small and extreme.     “Our folks in Fort Worth were able   also are used.       paring what the sensors say with the
          Who knew?                     Mike Buonanno, a Lockheed Mar-  to hit the ground running from the mo-  How much stress is too much? Bu-  known amount of stress being applied
          Aeronautical innovators at NASA   tin aerospace engineer who is the   ment the airplane arrived from Palm-  onanno explained the loads applied to   during a test.
        and Lockheed Martin did. They have   company’s vehicle lead for the X-59,   dale,” Buonanno said.  the X-59 are 25 percent greater than   “The third goal is to take the data
        long planned for this milestone in as-  explained why wrapping up the X-59                any load the airplane was designed to   and compare it with the computer
        sembling and testing the X-59 Quiet   and shipping it by truck to Texas in   Feeling the Pressure  ever see in actual flight.  models we used in designing the air-
        SuperSonic Technology (QueSST)   late December was the best way to   NASA has three goals for the   Because the X-59 isn’t a proto-  plane in the first place and make sure
        airplane.                     prove that.                   X-59’s stay in Texas in terms of the   type for a series of aircraft, none   what we thought was going to happen
          Although the X-59 QueSST is be-  “Our Texas site has existing facili-  structural proof tests.  of the tests are designed to see how   turned out to be accurate and the air-
        ing built by Lockheed Martin at their   ties to perform the kinds of tests need-  “The first goal is to make sure that   much stress a part could take before it   plane is built as designed,” Silva said.
        Skunk Works facility in Palmdale, Ca-  ed. It would have been expensive and   the airplane can handle the anticipated   breaks. This type of “test to destruct”   As of the last week of January about
        lif., the airplane needed to be moved   time consuming to design and build   loads during flight,” Silva said.  is seen only in large production runs   80 percent of the structural tests were
        to another Lockheed facility in Texas   them from scratch in Palmdale. But   Loads, in this case, mean any-  where one airplane can be pulled away   completed, and all is well.
        for a series of important structural   in Fort Worth they’ve got the perfect   thing  that  would  put  pressure  or   and sacrificed.  “Everything is passing with fly-
        tests before returning it to the West   facility with a full control room and   stress on the aircraft’s structure.   “In any case, there are all sorts of   ing colors, and nothing is bending in
        Coast.                        all the support equipment needed to   Typically, these kinds of stresses   safety features built into the testing so   a way we didn’t expect,” Buonanno
          But let’s back up a bit.    do those tests very efficiently,” Buon-  come when the airplane experiences   that if anything we don’t want hap-  said.
          NASA’s X-59 is a one-of-a-kind   anno said.               rough air, makes quick turns, and    pening is detected everything shuts off
        airplane designed to fly at supersonic                                                                                  Still ahead
        speeds without making annoying, if                                                                                        Once all the structural tests are
        not alarming, sonic booms below.                                                                                        complete, the team — which includes
          Instead, because of its unique                                                                                        NASA and Lockheed Martin repre-
        shape, the X-59 is expected to produce                                                                                  sentatives from Palmdale — will turn
        quieter sonic “thumps” that can barely
                                                                                                                                their attention to performing fuel tank
        be heard on the ground — if at all.                                                                                     calibration tests.
          Current rules prohibit aircraft from
        flying faster than the speed of sound                                                                                     The X-59’s gas tanks will be filled,
        over land. Those rules are based on                                                                                     and fuel-remaining sensors inside will
        noise, not speed. If the X-59 can pub-                                                                                  be checked, not only with the airplane
        licly demonstrate that a plane can fly                                                                                  sitting level but with it pitched and
        supersonic at an acceptable noise lev-                                                                                  rolled.
        el, then those rules could be changed.                                                                                    When that work is completed, the
          If that happens, NASA technology                                                                                      X-59 will be returned to Palmdale.
        from the X-59 could be applied to new                                                                                   The exact timing of that return re-
        aircraft designs so commercial airlines                                                                                 mains unknown for now.
        might introduce faster-than-sound                                                                                         “We will be in Fort Worth as long
        flights capable of speeding people                                                                                      as we need to be there, until we think
        coast-to-coast in half the time.                                                                                        the data is good, and everything has
          “That’s what we’re all working so                                                                                     been performed to everyone’s satis-
        hard to make possible,” said Walter                                                                                     faction.” Silva said.
        Silva, a senior research scientist at                                                                                     Once back in Palmdale, the X-59
        NASA’s Langley Research Center in                                                                                       will see the rest of its major systems
        Virginia. He is also NASA’s struc-                                                                                      and subsystems installed — its GE en-
        tures lead for the X-59, so he is di-                                                                                   gine, landing gear, cockpit displays,
        rectly involved in the airplane’s Texas                                                                                 etc. — with the hope of having it
        visit.                                                                                                                  ready for first flight late this year.
          OK, so what’s happening in Texas?                                                                   Lockheed Martin photograph  When that happens, the world’s
          Construction of the X-59 in Califor-  NASA’s X-59 Quiet SuperSonic Technology airplane undergoes structural stress tests at a Lockheed Martin facility in   focus will be on the California High
        nia had made enough progress where   Fort Worth, Texas.                                                                 Desert where once again aviation his-
        all the major structural pieces — the                                                                                   tory will be made.


                                                               Aerotech News and Review
        February 18, 2022                                                                                                                                 3
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