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376 • Hardware • Section 12




           GAS SPRINGS



           2 Year Warranty

                                        BLACK NITRIDE SHAFT GAS SPRINGS

                                                   ISO/TS 16949 & ISO 9001:2000 Certified

      Hardware • Section 12


                 GAS SPRING FIT AND SELECTION                                      561015 GSNI-5200-60  9.66”    $17.62
               If you already have a gas spring installed, selecting  Gas Springs         Closed, 17” Open, 60-Lb
                a replacement can be as simple as A-B-C.                           561053 GSNI-4991-60  9.92”    $19.14
                                                        Ideal solution for lifting, lowering   Closed, 15.98” Open, 60-Lb
           Remove the spring from its mounting brackets.  and counter balancing weight,   561000 GSNI-2200-90  10.41”   $19.50
           A.  Measure the extended length from center mounting   20” extended length. Combined   Closed,  17” Open, 90-Lb
             hole to center mounting hole (see “A” in diagram).  w/an overall black appearance.  561028 GSNI-4033-30  11.50”   $18.92
                                                                                                E
                                                                                B
                                                                         A
                                                                                            D
           B. Measure the amount of piston that is exposed while   561054 GSNI-4900-15  5.25”  Comp’d  C  Closed, 18” Open, 30-Lb
                                                                                      $20.42 Rod
                                                                        Ext’d
                                                                                               Tube
             extended. This is called the stroke of the gas spring.   JR Products   Length  Length  Stroke  Dia.  Dia.  Force  Type Of  $17.62
                                                               Closed, 7.50” Open, 15-Lb 561016 GSNI-5200-75  9.66”
             (see “C” in diagram).                  Part #     Part #  (inches) (inches) (inches) (mm) (mm)  (lbs.)  End
                                                                                                        Plastic Socket
                                                                                      $20.42 8
                                                                                                18
                                                            GSNI-2125-90
                                                                                                     90
                                                                         15
           C. Using our simple to read chart, find the extended length  561052 561055 GSNI-4900-40  5.25”  9.00  6.00  Closed 17” Open 75-Lb
                                                               Closed, 7.50” Open, 40-Lb 561027 GSNI-4032-28  10” Closed,
             that is the closest to your current unit. Then use either   561000  GSNI-2200-90  17  10.41  6.59  8  18  90  Plastic Socket $18.89
                                                                                            8
                                                                                                18
                                                                                                     80
                                                            GSNI-2300-80
                                                                         20
             the stroke measurement or subtract the stroke from   561003 561057 GSNI-4900-60  5.25”  11.41  8.59  17” Open, 28-Lb  Plastic Socket
                                                                                      $20.42
             extended and select the compressed sizes that are   561004  GSNI-2300-90  20  11.41  8.59  8  18  90  Plastic Socket  $19.47
                                                               Closed, 7.50” Open, 60-Lb 561024 GSNI-7901  11.3” Closed,
             closest to your current spring.        561001  GSNI-2300-100  20  11.41  8.59  20” Open, 60-Lb  Plastic Socket
                                                                                            8
                                                                                                    100
                                                                                                18
                                                                                       $17.44
                                                                         20
                                                            GSNI-2300-120
           (The measurements do not have to be exact but the closer you can   561002 561006 GSNI-5000-20  6.41”  11.41  8.59  8  18  120  Plastic Socket
                                                               Closed, 10” Open, 20-Lb
           match the original the easier it will be to install.)  561005  GSNI-2300-150  20  11.41  561033 GSNI-5300-10  11.41”   $18.08
                                                                                            8
                                                                                                        Plastic Socket
                                                                                                    150
                                                                                      8.59
                                                                                                18
                                                            GSNI-2600-100
                                                                                                18
                                                                        26.30
                                                                                                    100
                                                                                       $17.44 8
                                                    561051 561007 GSNI-5000-60  6.41”  15.3  11  Closed, 20” Open, 10-Lb
                                                                                                         Metal Socket
                                                                                            6
                                                                                                     28
                                                                                                 8
                                                                                      6.3
                                                                                                        Plastic Socket
                                                               Closed, 10” Open, 60-Lb
           SELECTING THE FORCE:                     561027  GSNI-4032-28  17.13  11.22  561017 GSNI-5300-20  11.41”   $18.08
                                                                                                        Plastic Socket
                                                                                            6
                                                    561028 561008 GSNI-5100-30  7.91”   10.59  6.89  Closed, 20” Open, 20-Lb
                                                                        17.48
                                                            GSNI-4033-30
                                                                                                     30
                                                                                                 8
                                                                                       $17.30
           If your current spring has a stamped label, the force should   -  GSNI-4688-40  13.98  8.9  5  6  15  40  Plastic Socket
                                                               Closed, 12” Open, 30-Lb
           be listed within that number. Usually, the last two digits or   561054  GSNI-4900-15  7.50  6.08  561018 GSNI-5300-40  11.41”   $18.08
                                                                                            6
                                                                                                15
                                                                                                     15
                                                                                       2
                                                                                                        Plastic Socket
           followed by the letter N which is Newtons. One pound equals   561055 561030 GSNI-5100-40  7.91”  6.08  2 $17.30 6  15  40  Plastic Socket
                                                                                          Closed, 20” Open, 40-Lb
                                                            GSNI-4900-40
                                                                         7.50
           4.4482 Newtons. This is the pounds of force being exerted to   561057  GSNI-4900-60  7.50  6.08  561019 GSNI-5300-50  11.41”   $18.08
                                                               Closed, 12” Open, 40-Lb
                                                                                            6
                                                                                                        Plastic Socket
                                                                                                15
                                                                                                     60
                                                                                       2
           open or hold open the door or platform. It does not equal the
                                                                               8.66
                                                                                            6
                                                                                                        Plastic Socket
                                                                                                 8
                                                                        12.20
                                                                                                     35
                                                            GSNI-4983-35
                                                                                       $17.62
           weight of the item being lifted. Trial and error is not the best   561029 561021 GSNI-6624  8.03” Closed,   3.94  Closed, 20” Open, 50-Lb
                                                                                            6
                                                                                      6.46
                                                                                                     60
                                                                                                 8
                                                                                                        Plastic Socket
           way to find that number.                 561053  GSNI-4991-60  15.98  9.92  561020 GSNI-5300-60  11.41”   $18.08
                                                               14” Open, 24-Lb
                                                    561006  GSNI-5000-20  10   6.41   3.59  6   15   20  Plastic Socket
           Selecting a gas spring for a project that does not already   561007 561032 GSNI-6642  8.91” Closed,   3.59  Closed, 20” Open, 60-Lb
                                                                                       $17.30
                                                                                            6
                                                                         10
                                                            GSNI-5000-60
                                                                                                15
                                                                                                        Plastic Socket
                                                                                                     60
                                                                               6.41
           have brackets installed can be a much harder task. This   14.5” Open, 35-Lb  561003 GSNI-2300-80  11.41”   $19.22
           normally requires a computer program and numerous   561008  GSNI-5100-30  12  7.91  4.09  6  15  30  Plastic Socket
                                                                                                        Plastic Socket
                                                            *GSNI-5100-40
                                                                                       $17.30
                                                                                                15
                                                                                                     40
                                                                                            6
                                                                         12
           measurements to make sure they operate properly.  561030 561029 GSNI-4983-35  8.66”   7.91  4.09  Closed,  20” Open, 80-Lb
                                                    561009  GSNI-5150-20  15   8.91   6.09  6   15   20  Plastic Socket  $19.22
                                                               Closed, 12.20” Open, 35-Lb561004 GSNI-2300-90  11.41”
           Feel free  to contact us  at 800-269-7622  for  assistance on   561011  GSNI-5150-40  15  8.91  6.09  6  15  40  Plastic Socket
                                                                                          Closed,  20” Open, 90-Lb
           selecting or replacing your gas spring.       561009 GSNI-5150-20  8.91”    $17.35
                                                    561012  GSNI-5150-60  15   8.91   6.09  6   15   60  Plastic Socket
                                                               Closed, 15” Open, 20-Lb
                                                                                            6
                                                    561013  GSNI-5200-30  17   9.66  561001 GSNI-2300-100  11.41”   $19.22
                                                                                                        Plastic Socket
                                                                                      7.34
                                                                                                15
                                                                                                     30
                                                    561014 561011 GSNI-5150-40  8.91”  9.66  7.34  Closed,  20” Open, 100-Lb
                                                                                                15
                                                                         17
                                                                                                     40
                                                                                       $17.35 6
                                                                                                        Plastic Socket
                                                            GSNI-5200-40
           PROPER DISPOSAL REQUIREMENTS:            561031  *GSNI-5200-50  17  9.66  561002 GSNI-2300-120  11.41”   $19.22
                                                                                            6
                                                                                      7.34
                                                                                                        Plastic Socket
                                                                                                     50
                                                               Closed, 15” Open, 40-Lb
                                                                                                15
                                                                                                        Plastic Socket
                                                                                                     60
                                                                         17
                                                                                                15
                                                                                            6
                                                            GSNI-5200-60
           1. Caution, safety glasses and protective gloves should be  561015 561012 GSNI-5150-60  8.91”   9.66  7.34  Closed,  20” Open, 120-Lb
                                                                                       $17.35
             worn for this procedure.               561016  GSNI-5200-75  17   9.66  561005 GSNI-2300-150  11.41”   $19.22
                                                                                      7.34
                                                                                                     75
                                                                                                        Plastic Socket
                                                                                            6
                                                                                                15
                                                               Closed, 15” Open, 60-Lb
                                                                                                15
                                                                                                        Plastic Socket
                                                                                                     10
                                                                                            6
           2. Secure the gas spring using a vise with the piston end  561033  GSNI-5300-10  20  11.41  8.59  Closed,  20” Open, 150-Lb
                                                                         20
                                                                                       $21.76 6
                                                            GSNI-5300-20
             tilted down at least 30 degrees, let stand in this position  561017 561052 GSNI-2125-90  9.00”  11.41  8.59  15  20  Plastic Socket
                                                               Closed, 15” Open, 90-Lb
                                                                                                        Plastic Socket
                                                                                                     30
                                                                                      8.59
                                                                                            6
                                                                                                15
             for 30-60 seconds to allow the oil to settle in the lower  -  GSNI-5300-30  20  11.41  561025 GSNI-7903  11.42” Closed,   $20.78
             section of the tube.                   561018 561013 GSNI-5200-30  7.66”  11.41  8.59  20” Open, 110-Lb - Blade
                                                                                            6
                                                                         20
                                                                                                        Plastic Socket
                                                            GSNI-5300-40
                                                                                                     40
                                                                                                15
                                                                                       $17.62
                                                                                            6
           3. Caution, a gas substance will escape during this procedure.  561019  GSNI-5300-50  20  11.41  8.59  Style  15  50  Plastic Socket
                                                               Closed, 17” Open, 30-Lb
                                                            GSNI-5300-60
                                                                                                     60
                                                                         20
                                                                                                        Plastic Socket
                                                                                            6
                                                                                                15
                                                                                      8.59
             Using a tubing cutter or hacksaw, cut the top end of the tube   561020 561014 GSNI-5200-40  9.66”  11.41  561051 GSNI-2600-100  15.3”   $21.00
                                                                                       $17.62
             1/2” down from the welded end fitting or stud.   561021  GSNI-6624  14  8.03  5.97  6  15  24  Plastic Socket
                                                               Closed, 17” Open, 40-Lb
                                                                                                     35
                                                    561032  *GSNI-6642  14.50  8.91   5.59  Closed, 26.3” Open, 100 lb
                                                                                                15
                                                                                                        Plastic Socket
                                                                                            6
           4. Place the tube open end down in an approved container
                                                                                                18
                                                                        26.32
                                                                                                        Plastic Socket
                                                                                     10.50
                                                            GSNI-6687
                                                                                       $17.62 8
                                                                                                     74
             to drain the remaining oil.            561022 561031 GSNI-5200-50  9.66”  15.82  561022 GSNI-6687  15.82” Closed,   $24.03
                                                                                                18
                                                    561023  GSNI-7145   26.32  15.82  10.50  26.32” Open, 74-Lb Plastic Socket
                                                                                            8
                                                                                                    150
                                                               Closed, 17” Open, 50-Lb
           5. Once tube has drained, discard the gas spring as  561024  GSNI-7901  20  11.30  8.70  6  15  60  Blade
             approved for other metal objects.                                     561023 GSNI-7145  15.82” Closed,   $24.50
                                                    561025  GSNI-7903    20    11.42  8.58  8   18  110    Blade
                                                                                          26.32” Open, 150-Lb
                                                                                                     * Used on Truck Caps
                        JR PRODUCTS    |    GAS SPRINGS    |    JR PRODUCTS    |    GAS SPRINGS    |    JR PRODUCTS
                                                                                      PRICES SUBJECT TO CHANGE WITHOUT NOTICE          SPECIAL ORDER
     12_Hardware.indd   376                                                                                          12/22/17   11:58 AM
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