Page 163 - Hot Runner & Control Systems 2020

Smart Series Alternate Connectors 160
®
Alternate Cable Configuration
TYPICAL MOLD CONNECTOR WIRING DIAGRAM (REVISION “A”)

WHT 13 14 15 16 17 18 19 20 21 22 23 24
REAR VIEW
BLK WHT 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 9 10 11 12

MOLD THERMOCOUPLE CONNECTORS 14 15 16 17 18 19 20 21 22 23 24 13 MTCO12 9 6 7 8 4 5 3 2 1 9 10 11 12 13 14 15 16 MTCO8 8 7 6 4 5 2 3 1 9 10 8 7 6 5 4 3 2 1 BLK WHT BLK ZONE 1 6 1 ZONE 1 2 7 2 ZONE 2 3 8 3 ZONE 3 4 9 4 ZONE 4 5 10 5 ZONE 5 6 ZONE 6 7 ZONE 7 8 ZONE 8 ZONE 9 ZONE 10 ZONE 11 ZONE 12
10 11 12
DISTRIBUTOR TUBE OR MANIFOLD HEATER (ZONE 1)

THERMOCOUPLE LEADS WHITE (-) BLACK (+) TYPE “J” T/C ONLY MTC05 BEFORE POWER IS CONNECTED:

Z O N E 1 2 Smart Series ® Alternate Connectors | Alternate Cable Configuration

PROBE OR NOZZLE HEATER BEFORE POWER IS CONNECTED: USE OHM METER TO CHECK EACH HEATER POWER LEAD. RESISTANCE TO GROUND SHOULD BE GREATER THAN 20,000 CHECK RESISTANCE BETWEEN HEATER POWER LEADS. (SEE CALCULATION BELOW) MEASURED RESISTANCE ≅ OHMS

HEATER POWER LEADS 1112 2324 8 7 15 16 5 4 10 9 ZONE ZONE 1 • ZONE 2 ZONE 3 ZONE 4 ZONE 5 OHMS. ZONE 6 • ZONE 7 ZONE 8 ZONE 9 ZONE 10 ZONE 11 ZONE 12 HEATER WATTS MARKED ON HEATER ALL GROUNDS MUST BE CONNECTED TO MOLD TO INSURE OPERATOR SAFETY.

MOLD POWER INPUT CONNECTORS 10 9 8 7 6 5 20 21 22 19 17 18 6 5 4 3 2 1 13 14 11 12 10 9 3 2 1 PICO5 8 7 6 6 1 7 2 8 3 9 4 10 5 HEATER VOLTS ÷ MARKED ON HEATER (240 VOLTS) × (240 VOLTS) ÷ 820 WATTS ≅ 70 OHMS

2 4 3 14 15 16 PICO8 9 10 11 12 13 14 15 16
13
1 2 3 4 5 6 7 8 ×
13 14 15 16 17 18 19 20 21 22 23 24
PICO12
REAR VIEW 1 2 3 4 5 6 7 8 9 10 11 12 HEATER VOLTS MARKED ON HEATER EXAMPLE: NOTE:

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