Page 2 - Fulflo Probond economical and environmental filtration solutions for high viscosity fluid processing
P. 2

Parker Results

                                    ®
        In order to prove that the Fulfl o
                ™
        ProBond  was indeed the correct
        solution for this viscous sealant
        application, several tests were
        conducted during the pilot phase
        such as: extrusion, clean differential,
        collapse pressure, and fl ow profi les for
        the cartridge. The extrusion pressure
        was required to establish at what
        differential pressure the cartridge
        would need to be changed prior to
        contaminating the fi ltrate with passed
        “extruded” gels. The clean differential
        pressure was defi ned as the pressure
        required to induce fl ow at the standing
        viscosity of the sealant. Knowing
        that the standing viscosity was much
        higher than the shear thinned viscosity
        of the fl owing sealant, the pressure
        required to induce fl ow through the
        cartridge would be signifi cantly higher
        at the start-up. This start-up pressure
        was employed when determining
        feed pump pressure requirements.     To determine the optimum fl ow rate
        The collapse pressure was identifi ed   for the system, a single 10” long   CONCLUSIONS
        to establish safe cartridge operating   ProBond  150µm cartridge was       The extremely viscous and shear
                                                     ™
        limits to avoid downstream           evaluated during the pilot phase      thinning nature of silicone sealants
        contamination and to establish the   of testing. At 125,000 cP, a clean
        added load factor required by the    cartridge provided 0.9 gallons per    prove to be a challenge for many
        supply pump.                         minute (gpm) of fi ltrate at an initial   competitive technologies. However,
                                             differential pressure starting of 100   the rigid structure and graded
        Test results illustrated that the    psid, and terminating at 375 psid. The   pore density of Parker domnick
        ProBond  cartridge, with its rigid fi ber   completion of pilot testing revealed   hunter’s ProBond fi lter cartridges
                ™
        matrix, did not deform or collapse   that extrusion pressure exceeded      demonstrate that it is the optimum
        under differential pressures in excess   terminal change pressure, therefore
        of the published limits of 150 psid at   indicating that gel extrusion was no   choice for eliminating costs
        70 degrees Fahrenheit. Additional    longer considered to be an issue.     associated with product waste in
        testing during the pilot phase       Furthermore, while the cartridge      silicone sealant gel formations.
        determined that the tested collapse   did not collapse, an end sealing     Parker scientists and engineers
        pressure of the cartridge actually   issue began to surface at differential   are able to conduct tests and
        exceeded 375 psid. The pressure      pressures exceeding 375 psi. However,   assess the operating conditions
        required to induce standing fl ow     given the somewhat rapid rise from
        through the cartridge was established   225-375psi at a fl ow constant of 0.9   in the most strenuous processing
        at 100 psi differential. To avoid over   gpm, establishing 225 psig as the   applications and recommend
        sizing the feed pump, it was decided to   recommended cartridge change out   fi ltration solutions to maximize
        “slow start” the fi ltration process until   pressure was deemed appropriate.  manufacturing effi ciencies.
        the material reached its shear thinned
        viscosity, thus 100 psi was assigned as
        the clean differential pressure.



        © 2013 Parker Hannifi n Corporation
        domnick hunter Process Filtration - North America
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