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Thread tools \ Hand tap G



                                                          Version   Set        Set       Taper tap   Third tap
                                                     Lead angle shape  D/C     D/C         D           C
                                                                13045...   13046...    13046...   13046...
                                                                Ident. No.  Ident. No.  Ident. No.  Ident. No.
                      mm       mm       mm       mm       mm
           G 5/8 in   14       21       80       18      14.5    -     -   050    ●    750   ●    850    ●
           G 3/4 in   14      24.5      90       20       16    060    ●   060    ●    760   ●    860    ●
           G 7/8 in   14      28.25     90       22       18     -     -   070    ●     -    -     -     -
            G 1 in    11      30.75     100      22       20     -     -   080    ●    780   ●    880    ●
          G 1-1/4 in  11      39.25     125      32       24     -     -   100    ●     -     -    -     -
          G 1-1/2 in  11      45.25     140      36       29     -     -   120    ●     -     -    -     -
            G 2 in    11       57       160      45       35     -     -   140    ●     -     -    -     -
         ORION = Prod. Gr. 1DA
         a = Prod. Gr. 1KM
                         HSS hand tap set (DIN 351)
                          for universal use up to 1000 N/mm2

         BSW        HSS
                3xd
         Application:                                      Execution:
         For producing UNC (unified coarse threads) by hand in through holes and   ƒ Set containing taper tap (form A), second tap (form D) and third tap (plug) (form
         blind holes, in steel, non-ferrous metals and (cast iron) material groups up to a   C)
         strength of 1000 N/mm  in single-part production.
                       2
                                                           Advantage:
                                                           ƒ Long service life and process reliability through innovative cutting geometry
                                                             and universal use for maximum application flexibility


               Taper tap, shape A       Second tap, shape D       Third tap, shape C



                                                                                  p. 755  p. 170  p. 62  p. 282  p. 283
                             2
           Application  Steel (N/mm )  Stainless steel  Alu  Brass  Bronze  Plas-  Graphite  GG(G)  Titan-  Nickel-  Super-  Hard mat.
             No.    <700  <1000  <1300  marten.  austen.  short  long  short  long  short  long  tics  G(C)FK  GjMW  alloy  alloy  alloy  <55 HRC <65 HRC
             13040   ˜   ˜         š         ˜   ˜   ˜   ˜   ˜   ˜    ˜    š    š
                                                                                             Version   Set
                                                                                       Lead angle shape  A/D/C
                                                                                                   13040...
                                                                                                   Ident. No.
                               mm            mm             mm             mm             mm
             BSW 1/8 in        40            2.5            40             3.5            2.7      030   ●
             BSW 5/32 in       32            3.2            45             4.5            3.4      040   ●
             BSW 3/16 in       24            3.6            50             6              4.9      050   ●
             BSW 7/32 in       24            4.5            50             6              4.9      060   ●
             BSW 1/4 in        20            5.1            50             6              4.9      070   ●
             BSW 5/16 in       18            6.5            56             6              4.9      080   ●
             BSW 3/8 in        16            7.9            70             7              5.5      090   ●
             BSW 1/2 in        12            10.5           75             9              7        110   ●
             BSW 5/8 in        11            13.5           80             12             9        130   ●
             BSW 3/4 in        10            16.5           95             14             11       140   ●
          Prod. Gr. 1KM

                      Female thread creation: Thread forming (thread tapping)

         In contrast to tapping, where sections are cut out of the material, the process of thread forming does
         not involve cutting. The material is made to flow through the polygon shape of the thread former. The
         fibre pattern is not interrupted.

         Advantages:                    Disadvantages:
         ƒ Very high working speed and process reliability  ƒ Higher torque
         ƒ Very high surface quality    ƒ Special pre-drilling diameter with tight
         ƒ One tool for through hole and blind hole  tolerance
         ƒ No clamping problems         ƒ Incomplete moulding of cores (claw)
         ƒ Higher thread strength       ƒ Minimum expansion of tool must be ensured
         ƒ Tools are easier to use      ƒ Regrinding not possible
         ƒ Long service life, less breakage  ƒ Lubrication essential
         ƒ Deep threads                 ƒ Where used in the food or medicine industries,
                                         there is a risk of germ build-up in the area of
                                         the moulding recess.






              Source: Hahn+Kolb Werkzeuge GmbH
              Technical data subject to change.                                           www.iconridge.com  227
              Availability subject to country specific rules and regulations.
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