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GMP Training – Quality Assurance and Quality Control by www.gmpsop.com

               GMP and process control

               Under  GMP,  all  manufacturing  process  steps  must  be  "under  control".  After
               processes are initially validated, to maintain control:


                   Inputs  (CPPs  or  critical  processing  parameters)  should  be  monitored
                   throughout the process.


                   Outputs (CQAs or critical quality attributes) should also be monitored against
                   tolerances.

               Adjustment  to  process  steps  are  also  part  of  maintaining  control.  Most
               manufacturing processes have documented tolerances or control limits, which if
               exceeded, require adjustment of the process, and sometimes raising a deviation
               report. Processes require adjustment if they drill into the upper and lower action
               zones as shown in the diagram.





















               Process deviations


               Rejects and recalls are often associated with significant deviations from standard
               processing conditions, so deviations should be assessed before botch release.
               GMP requires that deviations should be properly documented when they occur
               in order for QA to investigate them.


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