Page 30 - Industrial Technology January 2020
P. 30

SYSTEMS INTEGRATION





         EV BATTERY PRODUCTION








                                                                                    ROBOTICS



                                                   ROBOTS ARE PLAYING A LEADING ROLE IN THE MANUFACTURE OF
                                                   LITHIUM-ION BATTERY PACKS FOR THE LATEST ELECTRIC VEHICLES
                                                        he growth in the number of electric and hybrid  which in turn are made up from individual battery cells.
                                                        vehicles  available  today  demonstrates  the  Some  EVs  may  have  around  3,000  individual  battery
                                                        automotive industry’s determination to act upon  cells, so as you can imagine automation plays a key role
                                                  Tenvironmental  concerns.  Electric  vehicles  (EVs)  in the manufacture of these items.
                                                  with their low or zero emissions are definitely becoming a  “Depending  upon  the  specific  configuration  of  the
                                                  highly strategic part of many OEMs’ business strategies.   automated  production  system,  the  applications  for  our
                                                     This continued growth in demand for electric vehicles  robots  can  differ.  The  typical  process  steps  where  our
                                                  brings with it the need for a huge supply of the lithium-ion  robots  add  value  include:  initial  unpacking  of  individual
                                                  batteries required to produce the power packs. In keeping  cells,  handling  and  transferring  cells  through  cleaning,
                                                  with  the  automotive  sector’s  philosophy  of  automating  voltage  and  resistance  testing,  laser  marking  and
                                                  manufacturing processes, battery production also needs to  segregation  of  any  reject  cells,  before  good  cells  are
                                                  be automated, not only to keep pace with demand, but  assembled into module bases.”
                                                  also  to  ensure  the  high  standards  of  quality  and  safety  The  demand  for  battery  packs,  although  significant
                                                  required.                                 from the major OEM’s, is just one of the growth factors
                                                     With  the  compound  annual  growth  rate  (CAGR)  for  within this sector. The development of increasing numbers
                                                  electric  and  hybrid  vehicles  alone  estimated  at  around  of  autonomous  vehicles,  together  with  a  move  towards
                                                  35%,  not  to  mention  the  increase  in  manufacture  of  replacing conventional petrol and diesel powered last mile
                                                  energy  storage  facilities,  which  also  use  similar  delivery transport with electric powered alternatives will
                                                  technology, it is clear that there is, and will continue to be  continue  to  place  greater  demand  on  battery
         “                                        for some time, a very high demand for lithium-Ion battery  manufacturers.
                                                  technology.  Lithium-Ion  batteries  come  in  a  number  of
                                                                                               Jenkins  concludes:  “The  EV  revolution  opens  up
                                                                                            tremendous opportunities for Stäubli, as our existing range
                                                  forms including prismatic, cylindrical and pouch. However
           SOME EVS MAY HAVE AROUND
                                                  for  automotive  applications,  the  individual  cells  are  of field proven robots dovetail neatly into this demanding
           3,000 INDIVIDUAL BATTERY               predominately of the cylindrical variety, typically 3.7V and  production  environment.  In  addition  to  the  cleanliness,
           CELLS, SO AS YOU CAN IMAGINE           2600mAh.                                  speed  and  precision,  for  which  our  systems  are  already
           AUTOMATION PLAYS A KEY                    Stäubli  robots  are  playing  an  increasingly  important  renowned,  we  have  recently  introduced  ESD  compliant
                                                  role in the manufacture of these battery packs, as sales  versions of some of our range, which makes them ideally
           ROLE IN THEIR MANUFACTURE
                                                  manager Simon Jenkins explains: “The battery pack in an  suited for both applications in battery manufacture and
                                                  electric vehicle comprises a number of battery modules,  motor assembly.
































                                      MORE INFORMATION: www.staubli.com/robotics • robot.uk@staubli.com • Tel: 01952 671917


                                                                                                    INDUSTRIAL TECHNOLOGY • January 2020
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