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DESIGN ENGINEERING




         COPPER FOR SPRINGS









                                                    SPRINGS AND DAMPERS


         WE ASKED THE EXPERTS AT
         AIREDALE SPRINGS WHAT MAKES
         COPPER SUCH A KEY MATERIAL IN
         SPRING MANUFACTURING
               opper is an important metal in many industries,
               including in spring manufacturing. Its many
               properties make it useful for a range of
         Capplications and it can be alloyed with other
         metals to create materials with enhanced features. Let’s
         take a look at some of those properties to understand what
         makes it such a good candidate for so many different
         tasks.
           One of the first metals to be used by humans, copper
         is a chemical element with the atomic number 29 and the
         symbol Cu in the periodic table. Copper can be found in
         many different places, including in minerals and in stars.
         It also occurs naturally in the Earth’s crust, with the
         largest piece of copper ever found weighing 420 tonnes.
           It’s believed that copper was first used by people over
         10,000 years ago and that, for a long time, it was on of
         the only, if not the only metal humans knew, which is why
         there are so many objects made from copper dating from   Resistance to corrosion – Both copper and its alloys   strongest we work with. This means it won’t shatter or
         millennia ago.                           are highly resistant to corrosion, which allows these   break easily.
           Around 5,000 BC, people began to dabble in   materials to be used for applications like industrial   Non-magnetism – As a non-ferrous metal (which
         metallurgy, and by 3,000 BC the first uses of copper   machinery and engines. Copper also forms a layer of   means a metal without iron in its composition), copper is
         alloys had started. Copper was alloyed with materials like   copper sulphate on its surface, called patina, which   non-magnetic and is thus often used in military and
         arsenic and tin. Bronze, a copper alloy, became incredibly   further prevents it from corrosion.   defence applications.
         important for everyday life once it was created – it was   Malleable – A key property for many applications,   Electrical conductivity – Another crucial property of
         used in weapons, agricultural tools, decorative objects,   including wiring. Copper is a malleable, easy-to-use   copper is how conductive it is, which is why you can find
         and more.                                metal, so it can be fabricated and manipulated with ease.   it everywhere in the electronics sector, from mobile
                                                     Anti-bacterial – If you’re looking for springs or wire   phones and electrical wiring to computers and underfloor
         Properties of copper                     forms for the medical field, then copper is an excellent   heating.
         One of the reasons why copper is so widely used in spring   choice because of its hygienic properties. Copper can slow
         manufacturing is its many properties. The following list is,   down the growth of bacteria like MRSA and legionella and  Applications of copper springs
         by no means, comprehensive, but it will help you better   is an important component in things like fungicides.   As mentioned, electrical conductivity is one of copper’s
         understand why this material is so popular:   Strength – Copper is a tough metal but not the   main properties, so most springs in the electronics sector
                                                                                            will be made of copper or a copper alloy.
                                                                                              Some of the most common alloys are beryllium-
                                                                                            copper, which is very ductile and easy to machine, as well
                                                                                            as resistant to wear and tear. This makes it ideal for
                                                                                            applications where stress is a concern, like the springs in
                                                                                            push buttons.
                                                                                              Brass, made of copper and zinc, is another important
                                                                                            alloy. Because this material is hard and highly resistant to
                                                                                            corrosion, you can expect to find springs made from this
                                                                                            alloy in oil rigs and medical instruments. Brass springs are
                                                                                            also flexible, so they can store a lot of mechanical energy,
                                                                                            making them perfect for objects like clocks.
                                                                                              Cupronickel, which is created when you alloy copper
                                                                                            with nickel, is a strong material found in the marine sector,
                                                                                            in hardware and even in weaponry.
                                                                                              You can also find copper and copper springs in musical
                                                                                            instruments and industrial machines, as well as in
                                                                                            agriculture and construction. Copper is also a good option
                                                                                            for torsion springs, so you’ll likely find it in door hinges
                                                                                            too.
                                                                                            MORE INFORMATION: www.airdalesprings.co.uk


        12                                                                                             INDUSTRIAL TECHNOLOGY • June 2021
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