Page 14 - Industrial Technology EXTRA 8th June 2020
P. 14

MATERIALS...


       Composite repair minimises



       processing downtime



       The timely application of the Loctite Composite Repair System to a damaged petrol
       vessel allowed a petrochemical facility to continue processing for several months

       until a new vessel could be installed. The company responsible for this solution is
       pipeline repair specialist, Hydratight

              uring the planned shutdown and routine
              plant inspection at the processing site, a
              potential problem with the petrol vessel
       Dwas identified, specifically reduced wall
       thickness and stress corrosion cracking. Due to the
       long lead time of up to three months for the
       procurement of a replacement vessel, Hydratight
       was asked to repair it to preserve productivity in the
       intervening period.
         To minimise downtime, ensure vessel integrity
       and safeguard health and safety, Hydratight
       proposed the Loctite Composite Repair System as a   accelerated, allowing Hydratight to complete the
       short-term solution. Central to this method is a   vessel repair within two weeks.
       resin-based composite material reinforced with   The ISO/TS 24817 and DNV GL certified Loctite
       fibres. It is similar in design to materials developed   System comprises four products and is suitable for
       by Henkel that are successfully serving   the repair of both non-through wall and through
       manufacturers of rotor blades for wind power   wall defects, covering all repair classes 1-3. In
       generation or lightweight components for the   addition to straight pipes, the system can be used
       automotive industry.                 to repair other components such as bends, tees,
         The large size of the petrol vessel – 3500mm   reducers and flanges.
       diameter, 15500mm length with a surface area of   The system allows corroded pipes to be repaired
           2
       200m  – and several protruding pipes made this a   in situ, without any interruption to operations and
       significant project for both Hydratight and its   even with high internal pressure. Also, the quality
       partner, Henkel.  Upon contract award, the timeline   achieved by the repair can increase the lifetime of
       available for preparatory engineering, material   steel pipelines by up to 20 years.
       procurement and manpower mobilisation was   www.henkel-adhesives.co.uk

                           June 2020 • INDUSTRIAL TECHNOLOGY EXTRA! • p14
   9   10   11   12   13   14   15   16   17   18   19