Page 75 - Pharmaceutics III_ 02-06-01304_Fall 2025_ Pharm D_Electronic book
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o Reduce pressure.
    3. Tablet discolors:

              o Oxidation or Maillard reaction (lactose + amine).
              o Use alternative excipient or antioxidants.
    4. Capsule leaks:
              o Overfilled or cracked shell.
              o Adjust fill weight or replace shell.

Tablet Core Formulation Development:
Design Considerations:

    • Dose, solubility, compressibility, stability.
    • Choice of diluent, binder, disintegrant, lubricant based on compatibility.
Preformulation Studies:
    1. Drug–excipient compatibility (DSC, FTIR).
    2. Flow properties.
    3. Moisture sensitivity.
    4. Compressibility index.

Compatibility Testing:
    • Drug and excipient mixtures stored at 40°C / 75 % RH for 1 month.
    • Assay and physical observation performed.

Interpretation:
    • No color change or degradation = compatible.
    • Degradation peaks = incompatibility → use alternative excipient.

Tablet Scale-Up (Process Optimization):
    • Maintain same shear, dwell time, and granule density as pilot scale.
    • Use similarity factor (f₂) to compare dissolution profiles.

Critical Parameters:
    • Lubricant blending time.
    • Granule moisture content.

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