Page 729 - Master Catalog 2017, Inch
P. 729

Technical Information
                                                                                                 Internal Laydown Threading



                     Required Information                                            chuck
                                                                                   jaws
                                                                                             2.750"
                      From Part Drawing:                                                       2.00"      16 TPI UN
                         material: 4140 steel
                       thread form:  16 TPI UN
                         tolerance: class 2B
                        operation: internal threading
                      pitch diameter:  1.5" x 2" deep                                                    1.50"     feed

                      From Machine Setup Data:
                          tooling:  .075” boring bar
                     spindle rotation:  clockwise
                           feed:  away from chuck                                            CW rotation


                      Steps for a Successful Threading Operation


                      Step 1 •                                         Step 2 •
                    Determine Threading Method                       Select Insert
                      Need to Know:                                             Need to Know:
                    •  Operation (internal).                                  •  Thread form (16UN Class 2B).
                    •  Spindle rotation (CW).                                 •  Hand of insert (left hand — NL).
                     Clockwise rotation.
                    •  Feed direction (away from chuck).
                    •  Left-hand toolholder.
                    •  Left-hand insert (NL).                          Choose the High-Performance Solution
                    •  Reverse helix method.
                                                                          catalog number       insert size  TN6025
                                                                             2ILA60              2"           •
                                                                             3ILA60              3"           •
                                                                       High-Performance Selection
                                                                       NOTE: Use insert with largest possible iC to go into the bore.
                                                                          insert: 3ILA60
                                                                          grade: TN6025
                                                                          speed: 450 SFM

                      Step 3 •                      Step 4 •                                  Step 5 •
                    Select the Grade and Speed    Select Toolholder                         Select Shim
                      Need to Know:                 Need to Know:                             Need to Know:
                    •  Workpiece material (4010 steel).   •  External or internal           •  Thread form — TPI or pitch
                                                    operation (internal).                    (16 TPI).
                    •  Operation (internal).
                                                  •  Pitch diameter to determine            •  Pitch diameter (1.5").
                                                    minimum bore diameter for               •  Helix method (reverse).
                                                    internal operations (1.5").
                      Options:  Grade and Speed                                              See Laydown Threading (LT)
                          Selection Guidelines    •  Type of tooling — toolholder,           shim selection chart.
                                                    boring bar (boring bar).
                                                  •  Hand of tool (left hand).                Select SM-YE3-2N shim
                       threading      steel       •  Insert size (3/8").
                       operation
                                                                                              NOTE:  For this application, the
                                   general purpose                                              standard shim supplied
                                 and high performance                                           should be replaced with
                                                                                                the recommended shim,
                        internal
                                     TN6025                                                     SM-YE3-2N.
                                                    Options:
                                   100–550 SFM
                                                                         minimum
                                                                 insert   bore
                                                    catalog number  size  diameter  shim
                                                    S1212-LSEL3   3"       .90     SM-YE3
                                                    S0812-LSEL2   2"       .65      —
                                                    First choice: S1212-LSEL3 bar








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