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EASA AR100-2015 Recommended Practice - Rev. August 2015                            Section 2, Page 1


                                                        Section 2
                                                 Mechanical Repair


               2.1     SHAFTS                                     manufacturer’s specifications if available. Other-
                 Shafts should be checked for wear, cracks, scoring   wise, the values in Table 2-7 are provided as a guide.
               and straightness. Shaft extension dimensions should   Measure the final seal dimensions.
               be checked as follows.                             2.3    LUBRICATION
               2.1.1     Diameter Tolerances                      2.3.1  Grease
                 • NEMA frame size machines: See Table 2-1.         If bearings require grease lubrication, grease in-
                 • IEC frame size machines: See Table 2-2.        lets should be equipped with fittings and the inlet
               2.1.2     Permissible Runout                       passages and tubes cleaned and filled with appropri-
                 • NEMA frame size machines: See Table 2-3.       ate grease. Lubricant should be compatible with the
                 • IEC frame size machines: See Table 2-4.        customer’s lubricant. Open bearings should be filled
               2.1.3     Keyseat (Keyway) Width                   with grease during assembly.
                         Tolerances                                 In  the  absence  of  the  machine  manufacturer’s
                 • NEMA frame size machines: See Table 2-5.       lubrication instructions, the grease reservoir should
                 • IEC frame size machines: See Table 2-6.        be filled to approximately 1/3 capacity.
                 Keyseats should be true and accommodate keys     2.3.2  Oil
               to a tap fit.                                        Lubricant, including oil for test operation, should
                                                                  be compatible with the customer’s lubricant. There
               2.2     BEARINGS                                   should be a means to indicate proper oil level, such
                 Bearings should be inspected for failure modes
               such as spalling, contamination, fretting, fluting, and   as an oil sight gauge. Evidence of oil leaks should
                                                                  be investigated and the cause corrected.
               scoring. Bearings and bearing arrangements should
               be identified and documented. Insulated bearings   2.4    FRAME AND BEARING HOUSINGS
               should be tested (see 4.2.7).                      2.4.1  General
               2.2.1  Ball or Roller Bearings                       Frame and bearing housings should be examined
                 Bearing housing and shaft bearing fits should be   for defects. Cracks and breaks should be repaired
               measured  and  compared  to  design  specifications   and fits restored to manufacturer’s specifications.
               (Reference: ANSI/ABMA Stds. 7 as a guide). Any     2.4.2  Mounting Surface Tolerances,
               fits that are not within tolerance should be restored.    Eccentricity and Face Runout
               See Tables 2-13 and 2-14. Replacement bearings       • NEMA Type C face-mounting motors and Type
               should be equivalent to the original manufacturer’s   D flange-mounting motors: See Table 2-8.
               specifications unless redesigned by agreement with,   • NEMA Type  P  flange-mounting  motors:  See
               or at the instruction of the customer.                Table 2-9.
               2.2.2  Sleeve Bearings                               • IEC flange-mounted machines: See Table 2-10
                 The  sleeve  bearing  fit  in  the  housing  and  the   and Table 2-11.
               diametral clearance should be measured and set to   2.5   LAMINATED CORES
               original equipment manufacturer’s specifications     Examine stator and rotating element laminations
               if available. Note: Not all sleeve bearing bores are   for evidence of hot spots, physical damage or miss-
               cylindrical.                                       ing components.
               2.2.2.1  Sleeve Bearing End-Thrust                 2.5.1  Rotating Elements
                 Bearings of horizontal machines should be posi-
                                                                    Inspect  rotating  element  core  for  evidence  of
               tioned on the shaft to eliminate end-thrust against   loose fit on the shaft, sleeve or spider on which the
               either bearing.
                                                                  lamination stack is assembled. The outer diameter
               2.2.2.2  Oil Rings                                 of the rotating element laminations should be true
                 Oil rings should be true and rotate freely. Retain-  and concentric with the bearing journals.
               ers, when provided, should be inspected and replaced
               if necessary.                                      2.5.2  Stators
                                                                    The stator laminations should not be loose in the
               2.2.2.3  Seals                                     frame. If applicable, the bore of the stator lamina-
                 Seal clearance should be set to original equipment   tions should be true and concentric with the rabbet



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