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A FLE22 Cat P 25 MIG Guns.qxp_MIG Guns 1/20/22 7:02 PM Page 1

Steel MIG Guns
®
Bernard Semi-Automatic Guns Heavy industrial
Processes
Miller offers rugged and reliable Bernard welding guns that have been customized to match MIG (GMAW) Flux-cored (FCAW)
Pulsed MIG (GMAW-P)
the performance of many of its industrial wire feeders and power sources.
Duty cycle ratings
100% with CO 2
BTB Air-Cooled MIG Guns See Bernard literature SP-BTB 60% with mixed gases
Suggested feeders
Fully configurable BTB MIG guns help keep your skilled welders comfortable while also
Intellx ™ Feeders (pg 13)
increasing their productivity. Continuum ™ Feeder (pg 15)
SuitCase® Series (pg 18)
20 and 70 Series Feeders (pg 20–22)
Suggested power source
Millermatic® 355 (pg 10)
Most popular consumables
Centerfire ™ Consumables
Diffusers (amps)
DS-1 200, 300, small
B Series handle O Series handle T Series handle C Series handle D-1 400, 500, 600, large
(regular or small size) (regular or small size) (regular or small size)
Brass Nozzles (inches)
NS-1218B 1/2 ID, 1/8 rec., small
Copper Nozzles (inches)
NS-5818C 5/8 ID, 1/8 rec., small
N-5818C 5/8 ID, 1/8 rec., large
N-5814C 5/8 ID, 1/4 rec., large
Choose from a variety of necks, handles and trigger styles to optimize welder ergonomics and weld access, then N-3414C 3/4 ID, 1/4 rec., large
standardize with a single line of consumables to simplify maintenance and contain costs. See chart below for a Contact Tips (inches)
pre-configured BTB MIG gun or visit MillerWelds.com to view a complete list. Configure your BTB MIG gun by T-035 .035
visiting Tregaskiss.com/ConfigureMyGun T-045 .045
T-052 .052
T-062 1/16
All guns in chart come with a Miller® power pin and a Universal Conventional liner except:
*Comes with a Miller® power pin and a QUICK LOAD® liner AutoLength ™ system. Quik Tip ™ Consumables
Diffusers (amps)
Stock Number Amperage Cable Length Handle Trigger Neck Consumables Wire Size
D118Q 200, 300, 400
Q3015AE8XMC 300 15 ft. (4.6 m) Hytrel® polymer B Series small curved Standard Rotatable med. 45° Centerfire ™ (flush) .045 in. (1.2 mm) D114Q 500, 600
Q3015AE8EMC 300 15 ft. (4.6 m) Hytrel® polymer B Series small curved Standard Rotatable med. 45° Centerfire ™ .045 in. (1.2 mm)
Plated Copper Nozzles (inches)
Q3015TE5EMC 300 15 ft. (4.6 m) Hytrel® polymer O Series small curved Standard Rotatable med. 45° Quik Tip ™ .045 in. (1.2 mm) N1C58Q 5/8 ID
Q3015AE8HMC 300 15 ft. (4.6 m) Hytrel® polymer B Series small curved Standard Rotatable med. 45° Centerfire ™ .052 in. (1.3 mm) N1C34HQ 3/4 ID, HD
Q4015AE8EMC 400 15 ft. (4.6 m) Hytrel® polymer B Series curved Standard Rotatable med. 45° Centerfire ™ .045 in. (1.2 mm) Contact Tips (inches)
Q4015TE5EMC 400 15 ft. (4.6 m) Hytrel® polymer O Series small curved Standard Rotatable med. 45° Quik Tip ™ .045 in. (1.2 mm) T1035 .035
Q4015VS3EML* 400 15 ft. (4.6 m) Hytrel® polymer C Series straight Standard Fixed med. 60° TOUGH LOCK® .045 in. (1.2 mm) T1045 .045
Q4015MS3EMC 400 15 ft. (4.6 m) Hytrel® polymer T Series straight Standard Fixed med. 60° TOUGH LOCK® .045 in. (1.2 mm) TOUGH LOCK® Consumables
Q4015AE8HMC 400 15 ft. (4.6 m) Hytrel® polymer B Series curved Standard Rotatable med. 45° Centerfire ™ .052 in. (1.3 mm) Diffusers (amps)
Q4020MF8HMC 400 20 ft. (6.1 m) Hytrel® polymer T Series straight Standard Rotatable med. 60° Centerfire ™ .052 in. (1.3 mm) 404-26-25 200, 300, 400, 500,
600 HD
Q4015AE8IMC 400 15 ft. (4.6 m) Hytrel® polymer B Series curved Standard Rotatable med. 45° Centerfire ™ 1/16 in. (1.6 mm)
Q4025MF8IMC 400 25 ft. (7.6 m) Hytrel® polymer T Series straight Standard Rotatable med. 60° Centerfire ™ 1/16 in. (1.6 mm) Copper Nozzles (inches)
401-4-62 5/8 ID, 1/8 rec., SD
S4025MF8IMC 400 25 ft. (7.6 m) steel monocoil T Series straight Standard Rotatable med. 60° Centerfire ™ 1/16 in. (1.6 mm)
401-6-62 5/8 ID, 1/8 rec., HD
Q4015MS3IMC 400 15 ft. (4.6 m) Hytrel® polymer T Series straight Standard Fixed med. 60° TOUGH LOCK® 1/16 in. (1.6 mm)
401-5-62 5/8 ID, 1/4 rec., HD
401-5-75 3/4 ID, 1/4 rec., HD
™
AccuLock S Consumables See Bernard literature SP-ALS Contact Tips (inches)
403-20-35-25 .035 HD
Load and lock for flawless wire feeding
403-14-45-25 .045 SD
Shorten your troubleshooting list by reducing liner misalignment 403-20-45-25 .045 HD
and gaps 403-20-52-25 .052 HD
Error-proof your liner installation — no measuring required! 403-20-116-25 1/16 HD
Visit Tregaskiss.com or your distributor
Reduce parts, increase accuracy
for additional Bernard consumable options.
Use AccuLock S consumables on both your Bernard
BTB and Miller ® MDX-250 MIG guns (see page 24)
For more detailed
to simplify inventory and reduce replacement errors
information, visit
Note: To convert your BTB MIG gun part number from the chart above to Tregaskiss.com
a configuration with AccuLock S consumables, change the Consumables
selection to a “4” and change the Liner Type selection to an “A”. For example,
Q4015AE8EMC becomes Q4015AE4EMA. Additional BTB MIG gun configurations are
available through Bernard and can be configured online at Tregaskiss.com/ConfigureMyGun.
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