Page 32 - Coal Quality Testing

Quality India

S es s i o n 3 every activity of the organization, track the journey of each part in the
developing a sense of ownership in manufacturing process. It calls for
Measures for them and by treating everyone equal complete transparency in the supply

Achieving • Some of the common mistakes in chain, starting with the receiving of
raw materials till the time finished
Manufacturing traditional training of the workers goods are shipped and delivered
Excellence include spending meagre 5% budget to the customers. It ensures that
on post training activities and
product quality standards are met
focussing only on classroom training
This Session was conducted in two instead of on the job training • Traceability broadly falls under 2
parts, chaired by Mr. Shyam Bang. Other categories: Part Traceability in which
distinguished speakers in the first set of • Kata is a Japanese word meaning manufacturing history of all parts
presentations/discussions were Mr. M M “form” which results in conditioning is recorded and Lot Traceability in
Singh, Executive Advisor, Maruti Suzuki; which in turn impacts the attitude which manufacturing history of a lot
Mr. Bhaskar Chhabra, Vice President & and behaviour which eventually is recorded
Operating Head - Honda Motorcycle & forms a healthy culture in a
Scooter India Pvt Ltd.; Mr. Aviral Chopra, particular organization • Traceability calls for giving a
Head - HUL Manufacturing Operations • Robust quality management systems unique identity to components so
and Mr. Nital Zaveri, CEO, Concept help organizations to be safeguarded that all Process and Quality data
Business Excellence Pvt Ltd. can be linked to the parts. A good
against 4M changes which include traceability system helps us monitor
material change, method change, the entire supply chain process -
Some of the key recommendations/ manpower skill and mechanical Upstream and Downstream
discussion areas are as follows: breakdown

• The manufacturing sector of India • One of the key processes to maintain
is somewhere at Industry 4.0 stage quality in the long run is traceability
where the industry is connected which refers to the ability to trace &
through cyber physical systems

• The right way of handling complexity
is to select the right product at right
place in the right time

• As per the industry, the biggest
cause of quality issue is workers
not adhering to designed processes
followed by inexperienced new
line workers thus highlighting the
importance of trained workers at the
production lines
| Oc t ober - Dec ember 2 0 19 the biggest contradiction in the Left to Right: Mr. Bhaskar Chhabra, Vice President & Operating Head - Honda Motorcycle & Scooter
There is a need to understand that
•
manufacturing sector is that the
people are the most important as
well as the most neglected aspect
India Pvt Ltd.; Mr. M M Singh, Executive Advisor, Maruti Suzuki; Mr. Shyam Bang, Chairman, NABCB;
of the manufacturing sector. There
Mr. Aviral Chopra, Head - HUL Manufacturing Operations and Mr. Nital Zaveri, CEO, Concept
is hence a need to empower people
Business Excellence Pvt Ltd.
by providing appropriate skill

32 set to them, by involving them in