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RCM - A Practical Guide



            What effect does that then have on the parent?
            We know what effect the failure mode has on the asset but what does that mean for the parent (asset
            or system)?
            This usually has a relationship with the functional failure itself. The physical and functional effect at
            asset level, causes loss of function at the parent level.
            Does it cause any secondary damage?
            Are there any effects on other related systems or functions?
            What does that mean to the platform?
            The Platform or end item.
            What does this mean to the overall equipment. Could it impact on safety? Could it result in
            environmental damage? Do we completely lose availability or partially?
            An example of an effect statement for our failure modes might be:
                    To stop the car within 100 metres on a dry surface and to achieve this at its gross vehicle
                    weight
                           a.   Does not stop the car at all
                           b.   Stops the car at a distance more than 100 metres
                              Why? - ABS ring corrodes

                              Oxidation, over time, leads to reduction in material thickness and
                              eventually, with repeated heat cycles, cracking. ABS ring unable to create a
                              smooth frequency. ABS reads frequency incorrectly and signals brakes to
                              release due to an apparent skid condition. Brake system unable to stop
                              within the specified distance. Vehicle unavailable during rectification.
                              Increased risk of damage and serious injury/death to the operator and
                              other road users.
                           c.   Stops the car within 100 metres but at a weight less than gross

            Other information
            The FMEA, remember, exists to capture the information necessary to empower the analysis to answer
            the questions in the RCM decision diagram. Having followed this process, we now know what the
            system/asset is supposed to do, we know how it can fail to it and how that could be caused, and we
            know what effect it will have.
            But that is not necessarily quite enough information to answer the decision questions, we need yet
            more information to enable us to answer correctly.
            Detection method
            How will the operator find out that the failure has occurred?
            Things to consider:
            •   Obvious loss of function
            •   Abnormal system behaviour
            •   Routine operator checks/tests
            •   Warnings
            •   Obvious impending doom

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