Page 25 - World Airnews Magazine January 2020 Edition
P. 25

ENGINES          BUSINESS JETS


 GE AVIATION URGES GE90            400TH AIRCRAFT FROM



 STATOR SWAPS                      G650 FAMILY


 GE’s Ted Ingling helped develop the GE90-115B, the
 world’s largest and most powerful jet engine in
 service. Boeing uses the engine to power its 777 jets
                 ulfstream Aerospace
         Grecently delivered the

         400th aircraft from the ultra
         long-range Gulfstream G650
         family to a customer and the
         aircraft will be based in the US.

           “Business jet travellers the
         world over have long rec-
         ognised the G650ER as the lead-
         ing combination of speed and

         range in the business aviation




         sector,” said Mark Burns, presi-                      recognition for its ability to connect far-flung cities at the fastest
         dent, Gulfstream.                                     speeds.


            “Its achievements and accolades have mounted since its   The G650 can fly up to 7,000 nautical miles/12,964 kilometres

         introduction, including an incredible 100-plus city-pair speed   at Mach 0.85 and 6,000 nm/11,112 km when flying faster at a




         records, the prestigious Robert J. Collier trophy and the title for   high-speed cruise of Mach 0.90. The G650ER can fly up to 7,500
         the farthest, fastest business jet flight in history. We could not   nm/13,890 km at the same long-range cruise speed and 6,400



         be more pleased to deliver the 400th aircraft in the G650 and   nm/11,853 km at Mach 0.90. Both aircraft are capable of a near-su-

         G650ER fleet.”                                        personic maximum operating speed of Mach 0.925 and have a


           The G650ER, entering service just five years ago, quickly gained   maximum cruise altitude of 51,000 feet/15,545 metres. Q

 300ER experienced No. 1 engine failure on   “It is highly probable that damage to

 takeoff from Tokyo International Airport   multiple stages of stator vanes and turbine


 E has recommended operators of   en route to New York’s John F. Kennedy   blades of low-pressure turbine was con-
 GGE90-115B engines install re-de-  Airport. The crew shut the engine down   tributed by the fracture of one of LPT fifth   COMPLETE PILOT TRAINING MATERIAL


 signed stator vane segments to prevent   and returned to Tokyo safely.  stage stator vanes.”  AVAILABLE ON DESKTOP OR MOBILE, ONLINE AND OFFLINE
 wear and potential cracking that inves-  Investigators found one of the engine’s   GE issued an SB in July 2018 recom-



 tigators determined was behind a 2017   LPT fifth-stage stator vanes fractured,   mending borescope inspections for the   Examination Preparation: Our high quality databases of training questions for




 Japan Airlines (JAL) engine failure, a Japan   causing downstream damage including   affected area.  PPL, IR, CPL, and ATPL are tailored to the needs of cadet pilots which aid them with
 Transport Safety Board (JTSB) report on the   damaged turbine blades and a 6 cm by 1   By April 2019, GE reported cracks and   their preparation for internal tests and final theoretical examinations. Our questions
 incident revealed.  cm (2.4 in. by 0.4 in.) hole in the turbine   wear in 18 stator segments from 14 en-  databases are available in conjunction with our online exam trainer.
 The issue is linked to spacing between   rear frame. The missing vane fragments   gines, including two operated by JAL. One   Flight Schools: We provide a range of services for flight schools, training provid-



 low-pressure turbine (LPT) fifth-stage   were not recovered, but investigators   of the JAL engines had an LPT fifth-stage   ers and ground instructors. Our e-books, including complete sets of PPL, CPL & IR


 stator segments. Tests conducted by GE in   linked the damage to the previously   stator with 25 original-spec segments   guides are available to flight schools at negotiated discounted rates.

 2013 predicted that binding could cause   known wear condition, or “arch-binding,”   and one new-spec segment. Signs of arch


 adjacent segments in the 26-segment fifth-  JTSB said.  binding were found on all 25 of the origi-  Aviation Authorities: Aviation authorities can take advantage of our EASA and
 stage stator to wear, causing stress and   “Wearing caused by rubbing of adjacent   nal-spec segments, JTSB said.  ICAO compliant, didactical, professionally reviewed, instructional databases of
 potentially cracks in vanes.  segments was confirmed on ... multi-  GE in August last year issued an SB that   examination questions for FCL and AMEL. Together with one of the world’s most

 Even though the issue had never been   ple segments of LPT fifth-stage stator   recommended operators upgrade all orig-  advanced examination systems, we provide aviation authorities with the most
 linked to an in-service incident, GE   vanes,” JTSB said, adding that “repetitive   inal-spec stator segments when the LPT is   professional way to conduct examinations.
 re-designed the segment to provide more   stress associated with engine operation”   disassembled, even if the segments do not
 clearance. GE introduced the change on the   likely caused the crack on the failed vane   need to be replaced. The JTSB report said
 production line and made the new segment   to expand.  it is “probable” that the change will reduce   DISCOUNTS AVAILABLE FOR

 - which can be mixed with the original   “It is highly probable that the serious in-  the likelihood of arch-binding.  FLIGHT SCHOOLS & RESELLERS
 design - available for retrofit.  cident was caused by collisions of some of   The agency also urged GE to analyse

 However, a service bulletin detailing   the fragments with the turbine rear frame,   its data and determine an “appropriate



 the change “did not describe that the   which led to generating the hole due to   interval” for conducting inspections to   Email ctl@aircademy.co.za for full product catalogue or more info

 part was design changed as a counter-  damage to multiple stages of stator vanes   monitor old-spec stator segments and
 measure for the in-house test,” JTSB   and turbine blades of low-pressure turbine   advise operators.   www.aircademy.co.za


 explained in its report.  (LPT) of No. 1 (left side) engine immediately   JAL is inspecting its engines every 250


 On September 5, 2017, a JAL Boeing 777-  after take-off,” JTSB said.   cycles, JTSB said. Q
 World Airnews | January 2020                      World Airnews | January  2020
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